市場調査レポート
商品コード
1560931
スマートファクトリー市場レポート:フィールドデバイス、技術、最終用途産業、地域別、2024年~2032年Smart Factory Market Report by Field Devices, Technology, End Use Industry, and Region 2024-2032 |
● お客様のご希望に応じて、既存データの加工や未掲載情報(例:国別セグメント)の追加などの対応が可能です。 詳細はお問い合わせください。
スマートファクトリー市場レポート:フィールドデバイス、技術、最終用途産業、地域別、2024年~2032年 |
出版日: 2024年09月10日
発行: IMARC
ページ情報: 英文 136 Pages
納期: 2~3営業日
|
世界のスマートファクトリーの市場規模は、2023年に1,916億米ドルに達しました。今後、IMARC Groupは、2024年から2032年にかけての成長率(CAGR)は9.3%を示し、2032年には4,364億米ドルに達すると予測しています。産業用オートメーションに対する需要の増加、産業用ロボットやRFID(無線自動認識)システムの導入の増加、クラウドコンピューティング、人工知能(AI)、モノのインターネット(IoT)と接続されたデバイスの統合の拡大は、市場を推進する要因の一部です。
スマートファクトリーは、生産プロセスを最適化し、効率を改善し、全体的な運用パフォーマンスを向上させるために、最先端の技術と自動化システムを利用する高度な製造施設です。モノのインターネット(IoT)、人工知能(AI)、ロボット工学、データ分析、クラウドコンピューティングなどの先進技術を活用し、高度に相互接続されたインテリジェントな製造環境を構築します。スマートファクトリーでは、機械や設備にセンサーが装備され、中央ネットワークに接続されることで、リアルタイムのデータ収集と分析が可能になります。これにより、予知保全、問題の早期発見、積極的な意思決定が可能になり、ダウンタイムを最小限に抑え、生産性を向上させることができます。機械やロボットが反復作業を正確かつ迅速に行う一方で、人間の労働者はより複雑で戦略的な活動に集中します。データ分析とAIの統合により、スマートファクトリーは生産計画、在庫管理、サプライチェーン・ロジスティクスを最適化できます。生産指標、品質管理、パフォーマンス指標のリアルタイムモニタリングが可能になり、迅速な調整と継続的な改善が可能になります。スマートファクトリーは、生産性の向上、コストの削減、製品品質の向上、労働者の安全性の強化、市場の需要への対応における柔軟性の向上など、いくつかのメリットを提供します。
世界市場は、各業界の急速なデジタル化が主な要因となっています。さまざまな組織が、自動化による効率と生産性の向上の必要性を認識しています。その結果、先進技術を活用して生産性を向上させるスマートファクトリーへの需要が高まっています。これらのイノベーションは、スマートファクトリーのエコシステム内で、シームレスな通信、リアルタイムのデータ分析、予知保全、インテリジェントな意思決定を可能にします。さらに、製造実行システム(MES)や特定のプロセスに合わせた高度なデータモデルの普及も、市場の成長に寄与しています。これらのシステムにより、製造業者は業務を合理化し、生産ワークフローを最適化し、効率と品質を向上させるための効率的なデータ主導の意思決定を行うことができます。さらに、産業用ロボットやRFID(Radio Frequency Identification)システムの導入が増加していることも、スマートファクトリー市場の拡大に大きな役割を果たしています。これらの技術を統合することで、メーカーは生産能力を強化し、在庫を追跡し、サプライチェーン管理を改善することができます。
産業用モノのインターネット(IIoT)の採用拡大
産業用モノのインターネット(IIoT)の出現は、このスマートファクトリー市場の成長を牽引する重要な要素です。IIoTとは、産業環境内の相互接続されたデバイス、センサー、機械のネットワークを指し、リアルタイムでのデータ収集、分析、共有を可能にします。この接続性とデータ交換は、従来の製造プロセスに革命をもたらし、スマートファクトリーの発展に貢献します。IIoTを活用することで、スマートファクトリーはオペレーションの可視性、制御、最適化を強化することができます。様々なデバイスや機器をリアルタイムで接続・監視することで、効率の向上、予知保全、ダウンタイムの削減が可能になります。IIoTは、異なるシステムからのシームレスなデータ統合を可能にし、より良い意思決定とプロセスの最適化のための貴重な洞察を提供します。さらに、スマートファクトリーにおけるIIoTの採用は、サイバーフィジカルシステムの統合も可能にし、物理的な生産環境とデジタル世界の間のシームレスな接続を作り出します。この統合により、プロセスのより良い調整、コラボレーション、同期化が促進され、俊敏性、柔軟性、変化する市場の需要への対応力の向上につながります。
複雑な自動車部品や医療部品の生産におけるスマート・ファクトリー・ソリューションの採用増加
複雑な自動車部品や医療部品の製造にスマートファクトリー・ソリューションの採用が増加していることが、スマートファクトリー市場に大きく寄与しています。これらの産業には複雑な生産要件があり、高精度、高品質、効率性が要求されるが、スマートファクトリー技術によって効果的に対応することができます。自動車分野では、スマートファクトリーによって自動化、ロボット工学、高度な分析がシームレスに統合され、製造が最適化されます。この統合により、生産性が向上し、エラーが減少し、複雑な自動車部品の製造において一貫した品質が保証されます。スマートファクトリーはまた、設備のリアルタイムモニタリング、在庫管理、サプライチェーンの最適化を促進し、自動車メーカーが業界の増大する需要に効率的に応えることを可能にします。同様に、医療業界では、医療機器、インプラント、器具などの複雑な部品の精密な製造工程が必要です。スマート・ファクトリー・ソリューションは、高度な自動化、インテリジェントな品質管理、リアルタイム分析を提供し、最高水準の精度と品質を保証します。さらに、高度なトレーサビリティとシリアル化システムをスマートファクトリーに統合することで、医療分野における規制遵守要件を満たすことができます。さらに、これらの産業でスマート・ファクトリー・ソリューションを採用することで、生産効率が向上し、メーカーは厳しい品質基準と規制要件を満たすことができます。その結果、スマートファクトリー技術に対する需要は急速に伸びており、市場全体の成長を牽引しています。
持続可能性と環境責任への関心の高まり
世界中の産業が二酸化炭素排出量を削減し、環境に優しい慣行を採用するよう努めている中、スマートファクトリーは持続可能性を促進する革新的なソリューションを提供しています。スマートファクトリーは、IoT、AI、データ分析などの先進技術を活用して、エネルギー消費を最適化し、廃棄物を最小限に抑え、資源効率を向上させる。エネルギー使用量をリアルタイムで監視・分析することで、スマートファクトリーは非効率な領域を特定し、省エネ対策を実施することができます。これにより、運用コストを削減し、温室効果ガスの排出量を削減することで環境の持続可能性に貢献します。さらに、スマートファクトリーは、材料の使用量を監視し最適化するインテリジェント・システムを導入することで、効果的な廃棄物管理を可能にします。材料の廃棄を最小限に抑え、可能な限り材料をリサイクルまたは再利用することで、スマートファクトリーは環境への影響を低減し、循環型経済に貢献します。さらに、スマートファクトリー技術の採用により予知保全が可能になり、機械設備が最適に機能することが保証されます。このプロアクティブなアプローチは、予定外のダウンタイムを最小限に抑え、緊急修理の必要性を減らし、機器の寿命を延ばします。設備の無駄を削減し、長寿命化を促進することで、スマートファクトリーは持続可能な実践を支援します。
The global smart factory market size reached US$ 191.6 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 436.4 Billion by 2032, exhibiting a growth rate (CAGR) of 9.3% during 2024-2032. The increasing demand for industrial automation, the rising adoption of refurbished industrial robots and radio frequency identification (RFID) systems, and the growing integration of connected devices with cloud computing, artificial intelligence (AI), and the Internet of Things (IoT) are some of the factors propelling the market.
A smart factory is an advanced manufacturing facility that utilizes cutting-edge technologies and automation systems to optimize production processes, improve efficiency, and enhance overall operational performance. It leverages advanced technologies like the Internet of Things (IoT), artificial intelligence (AI), robotics, data analytics, and cloud computing to create a highly interconnected and intelligent manufacturing environment. In a smart factory, machines and equipment are equipped with sensors and connected to a central network, enabling real-time data collection and analysis. This allows for predictive maintenance, early detection of issues, and proactive decision-making to minimize downtime and improve productivity. Automation plays a crucial role, with machines and robots performing repetitive tasks precisely and quickly while human workers focus on more complex and strategic activities. The integration of data analytics and AI enables smart factory to optimize production planning, inventory management, and supply chain logistics. It enables real-time monitoring of production metrics, quality control, and performance indicators, allowing for rapid adjustments and continuous improvement. Smart factories offer several benefits, including increased productivity, reduced costs, improved product quality, enhanced worker safety, and greater flexibility in responding to market demands.
The global market is majorly driven by rapid digitization across industries. Various organizations recognize the need for increased efficiency and productivity through automation. As a result, there is a growing demand for smart factories that utilize advanced technologies to improve productivity. These innovations enable seamless communication, real-time data analysis, predictive maintenance, and intelligent decision-making within the smart factory ecosystem. Furthermore, the widespread adoption of manufacturing execution systems (MES) and advanced data models tailored to specific processes is also contributing to the market growth. These systems enable manufacturers to streamline operations, optimize production workflows, and make efficient data-driven decisions for improved efficiency and quality. Moreover, the increasing adoption of refurbished industrial robots and radio frequency identification (RFID) systems plays a major role in the expansion of the smart factory market. By integrating these technologies, manufacturers can enhance their production capabilities, track inventory, and improve supply chain management.
Increasing adoption of the Industrial Internet of Things (IIoT)
The advent of the Industrial Internet of Things (IIoT) is a significant driver for the growth of the smart factory market. IIoT refers to the network of interconnected devices, sensors, and machines within the industrial setting, enabling data collection, analysis, and sharing in real-time. This connectivity and data exchange revolutionize traditional manufacturing processes and contribute to the development of smart factories. By leveraging IIoT, smart factories can achieve enhanced visibility, control, and optimization of their operations. Connecting and monitoring various devices and equipment in real-time allows for improved efficiency, predictive maintenance, and reduced downtime. IIoT enables seamless data integration from different systems, providing valuable insights for better decision-making and process optimization. Moreover, the adoption of IIoT in smart factories also enables the integration of cyber-physical systems, creating a seamless connection between the physical production environment and the digital world. This integration facilitates better coordination, collaboration, and synchronization of processes, leading to increased agility, flexibility, and responsiveness to changing market demands.
Rising adoption of smart factory solutions for the production of intricate automotive and medical components
The rising adoption of smart factory solutions for manufacturing intricate automotive and medical components is a majorly contributing to the smart factory market. These industries have complex production requirements, demanding high precision, quality, and efficiency, which smart factory technologies can effectively address. In the automotive sector, smart factories enable seamless integration of automation, robotics, and advanced analytics to optimize manufacturing. This integration enhances productivity, reduces errors, and ensures consistent quality in producing intricate automotive components. Smart factories also facilitate real-time monitoring of equipment, inventory management, and supply chain optimization, enabling automotive manufacturers to meet the growing demands of the industry efficiently. Similarly, the medical industry requires precise manufacturing processes for intricate components such as medical devices, implants, and instruments. Smart factory solutions offer advanced automation, intelligent quality control, and real-time analytics, ensuring the highest standards of precision and quality. Moreover, integrating advanced traceability and serialization systems in smart factories helps meet regulatory compliance requirements in the medical field. Additionally, adopting smart factory solutions in these industries improves production efficiency and enables manufacturers to meet stringent quality standards and regulatory requirements. As a result, the demand for smart factory technologies is growing rapidly, thereby driving the overall market growth.
Growing focus on sustainability and environmental responsibility
As industries worldwide strive to reduce their carbon footprint and adopt eco-friendly practices, smart factories offer innovative solutions that promote sustainability. Smart factories leverage advanced technologies such as IoT, AI, and data analytics to optimize energy consumption, minimize waste, and improve resource efficiency. By monitoring and analyzing energy usage in real-time, smart factories can identify areas of inefficiency and implement energy-saving measures. This reduces operational costs and contributes to environmental sustainability by lowering greenhouse gas emissions. Additionally, smart factories enable effective waste management by implementing intelligent systems that monitor and optimize material usage. By minimizing material waste and recycling or reusing materials wherever possible, smart factories reduce environmental impact and contribute to a circular economy. Furthermore, the adoption of smart factory technologies enables predictive maintenance, ensuring that machinery and equipment are functioning optimally. This proactive approach minimizes unplanned downtime, reduces the need for emergency repairs, and extends the lifespan of equipment. By reducing equipment waste and promoting longevity, smart factories support sustainable practices.
IMARC Group provides an analysis of the key trends in each segment of the global smart factory market report, along with forecasts at the global, regional, and country levels from 2024-2032. Our report has categorized the market based on field devices, technology, and end use industry.
Industrial robots dominate the market
The report has provided a detailed breakup and analysis of the market based on field devices. This includes industrial sensors, industrial robots, industrial network, industrial 3D printers, and machine vision systems. According to the report, industrial robots represented the largest segment.
Industrial robots are playing a pivotal role in driving the growth of the market. These advanced machines are revolutionizing the manufacturing industry by combining automation, connectivity, and artificial intelligence. Industrial robots offer numerous benefits, such as increased productivity, enhanced precision, reduced costs, and improved safety.
By incorporating intelligent robotics into their operations, companies can streamline production processes, optimize workflows, and achieve higher efficiency. Industrial robots can perform repetitive and labor-intensive tasks with consistent accuracy and speed, eliminating human errors and minimizing production downtime. Their ability to work alongside human workers collaboratively further enhances productivity.
Moreover, industrial robots enable seamless integration within the Internet of Things (IoT) ecosystem, facilitating real-time data exchange and smart decision-making. They can communicate with other machines, systems, and devices, enabling intelligent coordination and adaptive manufacturing. This connectivity allows for remote monitoring, predictive maintenance, and efficient resource allocation, leading to optimized production cycles and improved overall performance.
The growing adoption of industrial robots in smart factories drives the market by transforming traditional manufacturing processes into agile, intelligent, and interconnected systems. As companies recognize the potential for increased productivity and cost savings, the demand for industrial robots continues to increase, thus fueling the expansion of the market.
Manufacturing Execution Systems (MES) hold the largest share of the market
A detailed breakup and analysis of the market based on the technology have also been provided in the report. This includes Product Lifecycle Management (PLM), Human Machine Interface (HMI), Enterprise Resource Planning (ERP), Manufacturing Execution Systems (MES), Distributed Control Systems (DCS), Industrial Control Systems, and others. According to the report, manufacturing execution systems (MES) accounted for the largest market share.
Manufacturing Execution Systems (MES) are instrumental in driving the growth of the market. MES acts as a bridge between the shop floor and the enterprise, enabling seamless coordination and optimization of manufacturing processes. These systems integrate various aspects of production, including planning, scheduling, resource allocation, quality control, and data management.
Manufacturers can achieve enhanced visibility and control over their operations by implementing MES in smart factories. Real-time monitoring and data collection capabilities enable proactive decision-making, improving efficiency and productivity. MES facilitates the automation of tasks, reduces errors, and streamlines workflows, resulting in faster production cycles and reduced time to market.
Furthermore, MES facilitates easy integration of other advanced technologies, such as IoT, artificial intelligence, and machine learning. This integration allows data exchange between machines, systems, and devices, enabling predictive analytics, remote monitoring, and intelligent optimization.
The demand for MES in smart factories is growing as manufacturers recognize the significant benefits they offer regarding operational efficiency, cost savings, and quality improvement. As a result, the market is witnessing rapid expansion, driven by the increasing adoption of MES and its pivotal role in transforming traditional manufacturing into intelligent and interconnected systems.
Automotive and transportation hold the largest share of the market
A detailed breakup and analysis of the market based on the end user have also been provided in the report. This includes pharmaceuticals, food and beverages, chemical, oil and gas, automotive and transportation, semiconductor and electronics, aerospace and defense, and others. According to the report, automotive and transportation accounted for the largest market share.
The automotive and transportation sectors are playing a significant role in driving the growth of the market. These industries are increasingly adopting smart factory technologies to improve production efficiency, reduce costs, and enhance product quality. In the automotive industry, smart factories enable manufacturers to streamline production processes and optimize supply chain management. Advanced automation, robotics, and data analytics facilitate seamless assembly line operations, ensuring higher precision, faster production cycles, and improved overall productivity. Smart factories also enable real-time monitoring and predictive maintenance, minimizing downtime and maximizing equipment utilization.
In the transportation sector, smart factories are revolutionizing the manufacturing of vehicles and components. The integration of IoT, robotics, and data analytics enables intelligent production planning, resource allocation, and quality control. Additionally, smart factories facilitate the customization and personalization of vehicles to meet customer demands more efficiently.
The automotive and transportation industries are witnessing the growing demand for electric vehicles (EVs) and autonomous vehicles, which further drives the adoption of smart factory technologies. These technologies enable the efficient production of EV components, battery systems, and autonomous vehicle systems, thereby contributing to the overall growth of the market.
Asia-Pacific exhibits a clear dominance, accounting for the largest smart factory market share
The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa.
Asia Pacific holds the largest market share in the market due to the presence of a strong manufacturing base. It has well-established industries, such as automotive, electronics, and consumer goods, actively adopting smart factory technologies. The governments in the region are also actively promoting initiatives to drive industrial automation and digital transformation. They are investing in research and development, offering subsidies, and implementing supportive policies to encourage the adoption of smart factory technologies. This favorable regulatory environment attracts domestic and foreign investments, further boosting the growth of the market.
Furthermore, the region has a strong technological infrastructure and skilled workforce, facilitating the implementation and operation of smart factories. The availability of advanced technologies, such as artificial intelligence, robotics, and the Internet of Things, also contributes to the growth of the market in Asia Pacific.
Top companies are playing a pivotal role in driving the growth of the market through their innovative solutions and expertise. These companies are at the forefront of developing and implementing advanced technologies that revolutionize manufacturing processes and enhance operational efficiency. They are investing heavily in research and development to create cutting-edge technologies tailored for smart manufacturing. Furthermore, these companies also provide comprehensive end-to-end solutions, encompassing hardware, software, and services, to address the diverse needs of manufacturing industries. They offer customizable and scalable smart factory solutions tailored to specific requirements, empowering manufacturers to optimize their operations according to their unique workflows and production goals. Moreover, top smart factory companies have a global presence and can collaborate with organizations across various industries. By understanding different specific needs and challenges of different sectors, they develop industry-specific solutions and provide tailored support to their clients. Additionally, these companies contribute to the market growth through strategic partnerships and acquisitions. They actively seek opportunities to expand their product portfolios, enhance their technological capabilities, and enter new markets. These strategic moves strengthen their position in the market and promote the adoption of smart factory solutions globally.