市場調査レポート
商品コード
1559794
スマートファクトリー市場-世界の産業規模、シェア、動向、機会、予測、製品別、技術別、エンドユーザー産業別、地域別、競争別、2019~2029年Smart Factory Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Product, By Technology, By End User Industry, By Region & Competition, 2019-2029F |
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スマートファクトリー市場-世界の産業規模、シェア、動向、機会、予測、製品別、技術別、エンドユーザー産業別、地域別、競争別、2019~2029年 |
出版日: 2024年09月20日
発行: TechSci Research
ページ情報: 英文 180 Pages
納期: 2~3営業日
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スマートファクトリーの世界市場規模は2023年に1,399億7,000万米ドルとなり、予測期間中のCAGRは2029年まで9.89%と堅調な成長が予測されています。
世界のスマートファクトリー市場は大きな変革期を迎えており、さまざまな産業の製造業務に革命をもたらしています。スマート工場は、効率性、生産性、品質管理を強化するために、先進技術とデジタルソリューションを統合しています。市場成長の原動力は、インダストリー4.0の原則の採用、モノのインターネット(IIoT)デバイスの普及、オペレーショナル・エクセレンスの追求などの要因です。主要コンポーネントには、産業用ロボット、製造実行システム(MES)、プログラマブル・ロジック・コントローラー(PLC)、ヒューマン・マシン・インターフェース(HMI)、通信技術などがあり、リアルタイムのデータ交換や予知保全を可能にします。自動車、半導体、石油・ガス、製薬、航空宇宙・防衛、飲食品などの業界は、技術革新、製品のカスタマイズ、規制遵守のためにスマート・マニュファクチャリングを活用しています。持続可能性は重要な焦点であり、製造業者は環境に優しい慣行を採用しながらエネルギー消費と廃棄物を削減するためにスマート技術を使用しています。
市場概要 | |
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予測期間 | 2025~2029年 |
市場規模:2023年 | 1,399億7,000万米ドル |
市場規模:2029年 | 2,487億米ドル |
CAGR:2024~2029年 | 9.89% |
急成長セグメント | マシンビジョンシステム |
最大市場 | アジア太平洋 |
産業用IoT(IIoT)とコネクティビティの進化
業務効率化とコスト削減に対する需要の高まり
デジタルトランスフォーメーションとインダストリー4.0への取り組み
品質管理と製品カスタマイズへの注目の高まり
相互運用性と標準化の複雑さ
データセキュリティとプライバシーに関する懸念
熟練労働者の不足とトレーニングの必要性
高い初期費用とROIの不確実性
レガシーシステムインテグレーションの課題
規制遵守の複雑さ
デジタルツイン技術がスマートファクトリーに革命をもたらす
5Gコネクティビティが産業用IoTの成長を促進
AIと機械学習が予知保全を促進
サイバーセキュリティが重要な焦点に
Global Smart Factory Market was valued at USD 139.97 Billion in 2023 and is anticipated to project robust growth in the forecast period with a CAGR 9.89% through 2029. The global Smart Factory market is undergoing significant transformation, revolutionizing manufacturing operations across various industries. Smart factories integrate advanced technologies and digital solutions to enhance efficiency, productivity, and quality control. Market growth is driven by factors such as the adoption of Industry 4.0 principles, the proliferation of Industrial Internet of Things (IIoT) devices, and the pursuit of operational excellence. Key components include Industrial Robotics, Manufacturing Execution Systems (MES), Programmable Logic Controllers (PLC), Human Machine Interfaces (HMI), and communication technologies, enabling real-time data exchange and predictive maintenance. Industries like automotive, semiconductors, oil and gas, pharmaceuticals, aerospace and defense, and food and beverage leverage smart manufacturing practices for innovation, product customization, and regulatory compliance. Sustainability is a key focus, with manufacturers using smart technologies to reduce energy consumption and waste while adopting eco-friendly practices.
Market Overview | |
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Forecast Period | 2025-2029 |
Market Size 2023 | USD 139.97 Billion |
Market Size 2029 | USD 248.70 Billion |
CAGR 2024-2029 | 9.89% |
Fastest Growing Segment | Machine Vision Systems |
Largest Market | Asia Pacific |
Key Market Drivers
Advancements in Industrial IoT (IIoT) and Connectivity
The continued evolution of Industrial Internet of Things (IIoT) technologies is a major driver of the global Smart Factory market. IIoT encompasses the interconnectedness of industrial equipment, sensors, devices, and systems. As the number of devices and sensors increases and connectivity options like 5G and low-power, wide-area networks (LPWAN) become more accessible, manufacturers can collect and analyze vast amounts of data in real time. This connectivity enables predictive maintenance, real-time monitoring, and enhanced decision-making. As IIoT continues to mature, it underpins the development of smart factories and the optimization of production processes.
Rising Demand for Operational Efficiency and Cost Reduction
In an increasingly competitive global marketplace, manufacturers are under pressure to enhance operational efficiency and reduce costs. Smart factories offer the means to achieve these objectives. Automation, data analytics, and process optimization contribute to reduced downtime, improved resource utilization, and streamlined operations. As manufacturers seek to maximize productivity and minimize waste, the drive for operational efficiency serves as a compelling market driver.
Digital Transformation and Industry 4.0 Initiatives
Industry 4.0, the fourth industrial revolution, is centered around the digitization of manufacturing processes. This transformative approach emphasizes the integration of digital technologies, including AI, machine learning, cloud computing, and automation, into the manufacturing ecosystem. The pursuit of Industry 4.0 principles is a strong driver for smart factories, as it leads to the creation of highly efficient and adaptable production environments. Manufacturers recognize the need to embrace digital transformation to remain competitive and agile in the global economy.
Increased Focus on Quality Control and Product Customization
Quality control is paramount in manufacturing, and smart factories offer precise quality monitoring and assurance mechanisms. Real-time data analysis and automated inspection systems allow manufacturers to identify and rectify defects promptly. Additionally, smart factories enable product customization to meet the growing demand for personalized and niche products. The ability to produce high-quality, customized products at scale is a driving force in the adoption of smart manufacturing solutions.
Key Market Challenges
Interoperability and Standardization Complexities
One of the foremost challenges in the Smart Factory market is the interoperability and standardization of diverse technologies and systems. Smart factories incorporate a wide range of equipment, sensors, and software from various manufacturers. Ensuring these components can communicate seamlessly and share data is a complex task. Lack of industry-wide standards and compatibility issues can hinder the integration of systems and lead to inefficiencies. Addressing this challenge is essential to realize the full potential of smart manufacturing.
Data Security and Privacy Concerns
As smart factories collect and process vast amounts of data, data security and privacy concerns have grown substantially. With the increasing number of connected devices and the exchange of sensitive production and operational data, the risk of cyberattacks and data breaches has intensified. Protecting intellectual property, confidential information, and production processes is paramount. Manufacturers must invest in robust cybersecurity measures and privacy protocols to mitigate these risks and maintain trust.
Skilled Workforce Shortage and Training Needs
The adoption of smart factory technologies requires a workforce with the right skills and expertise. However, there is a shortage of qualified professionals skilled in IoT, data analytics, cybersecurity, and automation. Furthermore, the rapid evolution of technology necessitates continuous training and upskilling. Manufacturers must invest in employee development to bridge the skills gap and ensure that their workforce can effectively operate and maintain smart factory systems.
High Initial Costs and ROI Uncertainty
Implementing smart factory solutions often involves significant upfront investments in technology, infrastructure, and process reengineering. Manufacturers are wary of the initial capital costs and are concerned about achieving a positive return on investment (ROI). Quantifying the ROI of smart factory initiatives can be challenging, as it depends on factors such as technology choices, operational improvements, and market dynamics. Ensuring a clear and compelling ROI is crucial for encouraging adoption.
Legacy System Integration Challenges
Many manufacturing facilities still operate with legacy systems and equipment. Integrating these older technologies with modern smart factory solutions is often a complex and costly endeavor. Legacy systems may lack the necessary connectivity and data sharing capabilities, making the transition to a smart factory challenging. Retrofitting or upgrading these systems requires careful planning and investment. Compatibility and integration issues are significant hurdles that manufacturers must overcome.
Regulatory Compliance Complexity
The regulatory landscape for smart factories can be complex and varies by industry and region. Compliance with standards related to safety, environmental regulations, and data protection can be challenging, especially in global operations. Adapting smart factory processes to meet these standards while maintaining operational efficiency is a significant challenge.
Key Market Trends
Digital Twin Technology Revolutionizes Smart Factories
The adoption of digital twin technology is rapidly transforming the landscape of smart factories. A digital twin is a virtual replica of a physical manufacturing system, which enables real-time monitoring, analysis, and simulation. It allows manufacturers to gain deeper insights into their processes, predict maintenance needs, and optimize operations. Digital twins improve efficiency, reduce downtime, and enhance overall productivity. As the technology matures, it is expected to become a cornerstone of smart factory operations.
5G Connectivity Powers Industrial IoT Growth
The deployment of 5G networks is significantly accelerating the growth of the Industrial Internet of Things (IIoT) in smart factories. 5G's high-speed, low-latency connectivity is enabling real-time data exchange and remote monitoring of machinery and processes. This enables better decision-making, improved supply chain management, and the proliferation of autonomous devices and robotics within smart factories. As 5G infrastructure continues to expand, it will further enhance the capabilities of smart factories.
AI and Machine Learning Drive Predictive Maintenance
Artificial intelligence (AI) and machine learning are playing a pivotal role in predictive maintenance within smart factories. Manufacturers are harnessing the power of AI to analyze data from sensors and machines, predicting when equipment is likely to fail. By identifying issues in advance, manufacturers can schedule maintenance, reduce downtime, and extend the lifespan of machinery. This trend is expected to result in substantial cost savings and improved operational efficiency.
Cybersecurity Becomes a Critical Focus
With the increasing integration of digital technologies in smart factories, the importance of robust cybersecurity measures cannot be overstated. The rising number of connected devices and systems creates vulnerabilities that can be exploited by malicious actors. As a result, there is a growing emphasis on cybersecurity solutions and protocols to protect sensitive data and critical infrastructure. Companies are investing in secure-by-design practices and implementing advanced cybersecurity measures to safeguard their smart factory operations.
Segmental Insights
Product Insights
Industrial robotics segment dominated in the global smart factory market in 2023. Industrial Robotics, as a product segment, is the backbone of smart factories, redefining manufacturing processes across industries. These sophisticated machines are at the forefront of automating repetitive and complex tasks, thereby increasing efficiency, precision, and overall productivity. Several factors contribute to the dominance of Industrial Robotics in the global Smart Factory market: Industrial robots are known for their precision and consistency in performing tasks. They excel in handling intricate and repetitive operations, such as welding, assembly, and painting. The use of robotics minimizes errors and ensures that products meet high-quality standards, a crucial aspect of modern manufacturing.
Industrial robots are adaptable to a wide range of applications. With the ability to be reprogrammed and configured for different tasks, they provide a level of flexibility that other product segments may not offer. This versatility is invaluable for manufacturers seeking agile production lines capable of quick changeovers to meet varying demands.
The adoption of industrial robots significantly reduces labor costs and dependence on manual labor. This automation not only results in cost savings but also mitigates workforce-related challenges, such as labor shortages, in certain regions.
Technology Insights
Manufacturing Execution System segment dominated in the global smart factory market in 2023. The Manufacturing Execution System (MES) is a critical technology component that serves as the nerve center of smart factories, orchestrating a symphony of operations and data across the entire manufacturing lifecycle. Several key factors contribute to the dominance of MES in the global Smart Factory market: MES provides real-time visibility into production processes, equipment status, and product quality, allowing manufacturers to monitor, control, and fine-tune operations as needed. This real-time oversight empowers informed decision-making, minimizes downtime, and enhances overall efficiency.
MES systems excel in managing and optimizing complex manufacturing workflows. They streamline operations by coordinating activities across the production floor, from material management to quality control. This orchestration ensures that tasks are executed in the correct order and at the right time.
MES integrates seamlessly with a wide range of manufacturing systems, including Enterprise Resource Planning (ERP), Product Lifecycle Management (PLM), and automation technologies. This connectivity enables the smooth exchange of data and information across the enterprise, creating a cohesive and data-driven manufacturing ecosystem.
MES systems play a critical role in quality control by enforcing strict adherence to quality standards and specifications. They enable real-time quality monitoring, trigger alerts for deviations, and facilitate root cause analysis, which is essential for preventing defects and ensuring product quality.
Regional Insights
Asia Pacific dominated the global smart factory market in 2023. The Asia Pacific region has long been recognized as a global manufacturing powerhouse. Countries like China, Japan, South Korea, and Taiwan have well-established manufacturing industries that cover a wide range of sectors, including electronics, automotive, and consumer goods. This strong manufacturing base provides a solid foundation for the adoption of smart factory technologies.
Many countries in the Asia Pacific have been early adopters of Industry 4.0 principles and digital transformation in manufacturing. Industry 4.0 is synonymous with the adoption of smart manufacturing technologies, including the Internet of Things (IoT), automation, data analytics, and artificial intelligence. These advancements have enabled manufacturers in the region to optimize their operations and gain a competitive edge. Governments in the Asia Pacific have played a proactive role in promoting smart manufacturing. Various countries have launched initiatives and policies to support the adoption of digital technologies in industries. This includes incentives, subsidies, and regulatory frameworks that encourage manufacturers to invest in smart factory solutions.
The Asia Pacific region is home to some of the world's leading technology companies and industrial equipment manufacturers. Firms like Samsung, Hyundai, Toyota, Foxconn, and TSMC are pioneers in adopting and developing smart manufacturing technologies. Their influence and expertise contribute to the widespread adoption of smart factories.
ABB Ltd.
Siemens AG
Bosch Rexroth AG
GE Group
Mitsubishi Electric Group
Rockwell Automation Inc.
Yokogawa Electric Corporation
Honeywell International Inc.
Schneider Electric SE
Emerson Electric Co.
In this report, the Global Smart Factory Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:
Company Profiles: Detailed analysis of the major companies present in the Global Smart Factory Market.
Global Smart Factory Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:
Detailed analysis and profiling of additional market players (up to five).