機械状態監視の市場規模、シェア、成長分析、監視手法別、オファリング別、展開別、監視プロセス別、地域別 - 産業予測、2024年～2031年

機械状態監視の世界市場規模は、2022年に21億米ドルと評価され、2023年の26億米ドルから2031年には93億8,000万米ドルに成長し、予測期間中（2024-2031年）のCAGRは8.32％で成長する見通しです。

機械状態監視では、機械の状態を追跡して機械の摩耗や潜在的な故障を予測します。スマート工場における自動状態監視技術の急速な採用と、これらのシステムの利点に関する世界の製造業者の意識の高まりが、機械状態監視市場の成長促進要因となっています。

目次

イントロダクション

• 調査の目的
• 定義
• 市場範囲

調査手法

• 情報調達
• 二次データソースと一次データソース
• 市場規模予測
• 市場の想定と制限

エグゼクティブサマリー

• 市場概要見通し
• 供給需要動向分析
• セグメント別機会分析

市場力学と見通し

• 市場力学
  • 促進要因
  • 機会
  • 抑制要因
  • 課題
• ポーターの分析

主な市場の考察

• 技術分析
• バリューチェーン分析
• 市場のエコシステム
• 特許分析
• 価格分析
• 顧客と購買基準の分析
• ケーススタディ分析
  • 鉄鋼圧延工場では、ベアリングの壊滅的な故障を防ぐためにオンライン状態監視システムを導入しました。
  • エマソン・エレクトリックは、プラントのダウンタイムを削減するために、バーキング発電所に振動送信機を設置しました。
  • SIGは、計画外のダウンタイムを削減するためにAPM（資産パフォーマンス管理）戦略ソリューションを採用しました。
• 規制情勢
• イノベーションマトリクス
• 主な投資の分析
• 主な成功要因
• 競合の程度

機械状態監視市場：オファリング別

• 市場概要
• ハードウェア
  • 振動センサー
  • 加速度計
  • 近接プローブ
  • タコメーター
  • 赤外線センサー
  • 熱赤外線センサー
  • 量子赤外線センサー
  • 分光計
  • 赤外線分光計
  • 紫外線分光計
  • 原子分光計
  • 質量分析計
  • 超音波検出器
  • 音圧計
  • 聴診器
  • 超音波リーク検出器
  • スペクトラムアナライザ
  • 掃引スペクトルアナライザ
  • リアルタイムスペクトラムアナライザー
  • 腐食プローブ
  • その他
• ソフトウェア
  • データ統合
  • 診断レポート
  • 注文追跡分析
  • パラメータ計算
• サービス
  • インストール
  • トレーニング
  • メンテナンス

機械状態監視市場：機器調達

• 市場概要
• オリジナル機器メーカー
• エンドユーザー

機械状態監視市場：タイプ別

• 市場概要
• ポータブル
• オンライン

機械状態監視市場：展開モード別

• 市場概要
• オンプレミス
• クラウド

機械状態監視市場：用途別

• 市場概要
• パンプス
• チラー
• モーター
• ベアリング
• その他

機械状態監視市場：監視手法別

• 市場概要
• 振動解析
• サーモグラフィー
• オイル分析
• 腐食監視
• 超音波放射
• モーター電流解析

機械状態監視市場：業界別

• 市場概要
• 石油・ガス
• 発電
• 金属・鉱業
• 化学薬品
• 自動車
• 航空宇宙
• 食品・飲料
• 海洋
• その他

機械状態監視市場：地域別規模

• 市場概要
• 北米
  • 米国
  • カナダ
• 欧州
  • ドイツ
  • スペイン
  • フランス
  • 英国
  • イタリア
  • その他欧州
• アジア太平洋地域
  • 中国
  • インド
  • 日本
  • 韓国
  • その他アジア太平洋地域
• ラテンアメリカ
  • ブラジル
  • その他ラテンアメリカ
• 中東・アフリカ（MEA）
  • GCC諸国
  • 南アフリカ
  • その他中東・アフリカ

競合情勢

• 上位5社の比較
• 主要企業の市場ポジショニング（2023年）
• 主な市場企業が採用した戦略
• 市場における最近の活動
• 主要企業の市場シェア（2023年）

主要企業プロファイル

• Emerson Electric Co.
• Honeywell International Inc.
• SKF
• General Electric
• Parker Hannifin Corp
• Rockwell Automation
• Schaeffler AG
• Siemens
• 3D Signals
• Banner Engineering Corp.
• Crystal Instruments
• Analog Devices, Inc.
• Fluke Corporation
• IFM Electronic GmbH
• Machine Saver
• Petasense Inc.
• Samotics
• Teledyne Technologies Incorporated
• SPM Instrument AB
• UptimeWorks

Global Machine Condition Monitoring Market size was valued at USD 2.1 billion in 2022 and is poised to grow from USD 2.6 billion in 2023 to USD 9.38 billion by 2031, growing at a CAGR of 8.32% during the forecast period (2024-2031).

Machine condition monitoring involves tracking a machine's state to forecast mechanical wear and potential failures. The rapid adoption of automated condition monitoring technologies in smart factories, combined with increasing awareness among global manufacturers about the advantages of these systems, are key drivers of growth in the machine condition monitoring market.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Machine Condition Monitoring market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Machine Condition Monitoring Market Segmental Analysis

Global Machine Condition Monitoring Market is segmented by Offering, Equipment Procurement, Type, Deployment Mode, Application, Monitoring Technique, Industry and Region. Based on Offering, the market is segmented into Hardware (Vibration Sensors (Accelerometers, Proximity probes, Tachometers), Infrared Sensors (Thermal infrared sensors, Quantum infrared sensors), Spectrometers (Infrared spectrometers, Ultraviolet spectrometers, Atomic spectrometers, Mass spectrometers), Ultrasound Detectors (Sound pressure meters, Stethoscopes, Ultrasound leak detectors), Spectrum Analyzers (Swept spectrum analyzers, Real-time spectrum analyzers), Corrosion Probes, Others), Software (Data Integration, Diagnostic Reporting, Order Tracking Analysis, Parameter Calculation) Services (Installation, Training, Maintenance). Based on Equipment Procurement, the market is segmented into Original Equipment Manufacturers, End Users. Based on Type, the market is segmented into Portable, Online. Based on Deployment Mode, the market is segmented into On-premises, Cloud. Based on Application, the market is segmented into Pumps, Chillers, Motors, Bearings, Others. Based on Monitoring Technique, the market is segmented into Vibration Analysis, Thermography, Oil Analysis, Corrosion Monitoring, Ultrasound Emission, Motor Current Analysis. Based on Industry, the market is segmented into Oil & Gas, Power Generation, Metals & Mining, Chemicals, Automotive, Aerospace, Food & Beverages, Marine, Others. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Drivers of the Global Machine Condition Monitoring Market

Operational equipment is prone to a variety of errors and faults, making it essential to monitor both minor and major changes by measuring parameters like vibration, temperature, voltage, current, pressure, and flow. This necessity has driven industries to implement rigorous measures to safeguard their machinery. The primary benefit of condition monitoring is its ability to detect faults early, enabling timely corrective actions that can prevent or minimize repair expenses, enhance machinery safety, and, consequently, improve overall human safety.

Restraints in the Global Machine Condition Monitoring Market

Condition monitoring demands skilled personnel to manage advanced equipment and software. Expertise is essential for optimizing systems, performing software updates, managing networking, and handling data transmissions. Consequently, current employees need training to effectively use new systems, potentially creating a skills gap. The shortage of trained professionals can lead to reluctance among industrial plant operators to adopt new technologies, contributing to challenges in implementing machine condition monitoring systems and advancing industrialization in emerging countries.

Market Trends of the Global Machine Condition Monitoring Market

In recent decades, the automotive industry has experienced significant transformation. Initially, vehicles relied on basic mechanical systems and minimal electrical components for essentials like headlights and spark plugs. With technological advancements, cars have been equipped with a range of modern features, including radios, alarms, and wipers. Today, condition monitoring plays a crucial role in various applications within the industry. It is extensively used for monitoring air-handling units and pumps, as well as testing motor and transmission components for durability. Additionally, condition monitoring is applied in wind tunnels, reliability testing of electrical systems, and car test benches, which simulate different road conditions.

Table of Contents

Introduction

• Objectives of the Study
• Definitions
• Market Scope

Research Methodology

• Information Procurement
• Secondary & Primary Data Sources
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Market Overview Outlook
• Supply Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Dynamics
  • Drivers
  • Opportunities
  • Restraints
  • Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of Substitute Products
  • Bargaining Power of Buyers
  • Threat of New Entrants
  • Bargaining Power of Suppliers

Key Market Insights

• Technology Analysis
• Value Chain Analysis
• Ecosystem of the Market
• Patent Analysis
• Pricing Analysis
• Customer & Buying Criteria Analysis
• Case Study Analysis
  • A steel rolling mill deployed an online condition monitoring system to prevent catastrophic bearing failure.
  • Emerson Electric installed a vibration transmitter at Barking Power Station to reduce plant downtime.
  • SIG employed an APM (Asset Performance Management) strategy solution to reduce unplanned downtime.
• Regulatory Landscape
• Innovation Matrix
• Top Investment Analysis
• Key Success Factor
• Degree of Competition

Machine Condition Monitoring Market by Offering

• Market Overview
• Hardware
  • Vibration Sensors
  • Accelerometers
  • Proximity probes
  • Tachometers
  • Infrared Sensors
  • Thermal infrared sensors
  • Quantum infrared sensors
  • Spectrometers
  • Infrared spectrometers
  • Ultraviolet spectrometers
  • Atomic spectrometers
  • Mass spectrometers
  • Ultrasound Detectors
  • Sound pressure meters
  • Stethoscopes
  • Ultrasound leak detectors
  • Spectrum Analyzers
  • Swept spectrum analyzers
  • Real-time spectrum analyzers
  • Corrosion Probes
  • Others
• Software
  • Data Integration
  • Diagnostic Reporting
  • Order Tracking Analysis
  • Parameter Calculation
• Services
  • Installation
  • Training
  • Maintenance

Machine Condition Monitoring Market by Equipment Procurement

• Market Overview
• Original Equipment Manufacturers
• End Users

Machine Condition Monitoring Market by Type

• Market Overview
• Portable
• Online

Machine Condition Monitoring Market by Deployment Mode

• Market Overview
• On-premises
• Cloud

Machine Condition Monitoring Market by Application

• Market Overview
• Pumps
• Chillers
• Motors
• Bearings
• Others

Machine Condition Monitoring Market by Monitoring Technique

• Market Overview
• Vibration Analysis
• Thermography
• Oil Analysis
• Corrosion Monitoring
• Ultrasound Emission
• Motor Current Analysis

Machine Condition Monitoring Market by Industry

• Market Overview
• Oil & Gas
• Power Generation
• Metals & Mining
• Chemicals
• Automotive
• Aerospace
• Food & Beverages
• Marine
• Others

Machine Condition Monitoring Market Size by Region

• Market Overview
• North America
  • USA
  • Canada
• Europe
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America
  • Brazil
  • Rest of Latin America
• Middle East & Africa (MEA)
  • GCC Countries
  • South Africa
  • Rest of MEA

Competitive Landscape

• Top 5 Player Comparison
• Market Positioning of Key Players, 2023
• Strategies Adopted by Key Market Players
• Recent Activities in the Market
• Key Companies Market Share (%), 2023

Key Company Profiles

• Emerson Electric Co.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Honeywell International Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SKF
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• General Electric
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Parker Hannifin Corp
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Rockwell Automation
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Schaeffler AG
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Siemens
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• 3D Signals
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Banner Engineering Corp.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Crystal Instruments
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Analog Devices, Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Fluke Corporation
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• IFM Electronic GmbH
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Machine Saver
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Petasense Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Samotics
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Teledyne Technologies Incorporated
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SPM Instrument AB
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• UptimeWorks
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments