米国のスマートファクトリー市場：コンポーネント・ソリューション・エンドユーザー産業・地域別の機会および予測 (2018-2032年)

米国のスマートファクトリーの市場規模は、2025～2032年の予測期間中にCAGR 9.80%で推移し、2024年の256億9,000万米ドルから、2032年には542億7,000万米ドルに成長すると予測されます。

米国市場は急速に進化しており、AI、IoT、自動化の技術進歩が業務効率と柔軟性を向上させる原動力となっています。戦略的な協力関係や制度的な支援により、業界全体への広範な導入が可能になり、市場は持続的な成長に向けて位置づけられています。

さらに、生産者が効率を最適化し、ダウンタイムを最小限に抑え、予測不可能な世界経済で効果的に競争しようとする中、スマートファクトリーは真の解決策となっています。こうしたデジタル化された工場空間は、リアルタイムのモニタリング、予知保全、エネルギーの最適化、複雑な製品のカスタマイズを可能にし、そのすべてが大幅なコスト削減と生産性の向上につながります。

この業界は、大企業だけでなく中小規模の製造業者による技術革新や、そして多額の投資や戦略的な合併によって支えられています。地域的には、中西部が、重工業の歴史とインダストリー4.0ユニットへの戦略的投資によって、業界をリードしています。重要な製造能力を国内回帰（オンショアリング）させ、世界的なサプライチェーンリスクに対抗することが米国の国家的優先事項となっている中で、スマートファクトリー市場は、米国の製造業の未来を再定義する最前線に立つことになります。事業者や消費者がこの分野に投資することで、運用の柔軟性、環境への責任、回復力を高め、競争の先を行くことができるでしょう。

企業間の戦略的提携が米国のスマートファクトリー市場の成長を牽引

米国のスマートファクトリー市場は、技術企業と製造企業との戦略的提携の増加によって成長しています。これらの提携は、機能的な能力を向上させるだけでなく、従来の製造環境におけるAI、機械学習、IoTの導入を促進しています。クラウドコンピューティング、ロボティクス、シミュレーションソフトウェアなど、各パートナーの強みを融合させることで、これらの提携は製造業者がインダストリー4.0をより簡単かつ迅速に導入できるようにしています。

当レポートでは、米国のスマートファクトリーの市場を調査し、市場の定義と概要、市場規模の推移・予測、各種区分別の詳細分析、ケーススタディ、市場成長への影響因子の分析、競合情勢、主要企業のプロファイルなどをまとめています。

目次

第1章 プロジェクトの範囲と定義

第2章 調査手法

第3章 米国の関税の影響

第4章 エグゼクティブサマリー

第5章 顧客の声

• 回答者の人口統計
• ブランド認知度
• 購入決定時に考慮される要素
• 購入後に直面する課題

第6章 米国のスマートファクトリー市場の展望

• 市場規模の分析・予測
• 市場シェアの分析・予測
  • コンポーネント別
    • 産業用センサー
    • 産業用ロボット
    • 産業用3Dプリンティング
    • マシンビジョン
  • ソリューション別
    • SCADA
    • MES
    • 産業安全
    • PAM
    • その他
  • エンドユーザー産業別
    • 自動車
    • 航空宇宙および防衛
    • エネルギーと電力
    • 食品・飲料
    • ヘルスケア
    • 半導体・エレクトロニクス
    • 石油・ガス
    • その他
  • 地域別
    • 北東部
    • 中西部
    • 西部
    • 南部
  • 企業シェア分析（上位5社およびその他）
• 市場マップ分析

第7章 バリューチェーン分析

第8章 ポーターのファイブフォース分析

第9章 PESTLE分析

第10章 市場力学

• 市場促進要因
• 市場の課題

第11章 市場動向と発展

第12章 ケーススタディ

第13章 競合情勢

• 上位5社の競合マトリックス
• 上位5社のSWOT分析
• 上位10社の情勢
  • ABB Asea Brown Boveri Ltd
  • Emerson Electric Co.
  • Siemens AG
  • Schneider Electric
  • Mitsubishi Electric Corporation
  • Honeywell International Inc.
  • Rockwell Automation, Inc.
  • Yokogawa Electric Corporation
  • Omron Corporation
  • Endress+Hauser Group Services AG

第14章 戦略的提言

第15章 調査会社について・免責事項

List of Tables

• Table 1. Competition Matrix of Top 5 Market Leaders
• Table 2. Mergers & Acquisitions/ Joint Ventures (If Applicable)
• Table 3. About Us - Regions and Countries Where We Have Executed Client Projects

List of Figures

• Figure 1. U.S. Smart Factory Market, By Value, In USD Billion, 2018-2032F
• Figure 2. U.S. Smart Factory Market Share (%), By Component, 2018-2032F
• Figure 3. U.S. Smart Factory Market Share (%), By Solution, 2018-2032F
• Figure 4. U.S. Smart Factory Market Share (%), By End-user Industry, 2018-2032F
• Figure 5. U.S. Smart Factory Market Share (%), By Region, 2018-2032F
• Figure 6. By Component Map-Market Size (USD Billion) & Growth Rate (%), 2024
• Figure 7. By Solution Map-Market Size (USD Billion) & Growth Rate (%), 2024
• Figure 8. By End-user Industry Map-Market Size (USD Billion) & Growth Rate (%), 2024
• Figure 9. By Region Map-Market Size (USD Billion) & Growth Rate (%), 2024

United States smart factory market is projected to witness a CAGR of 9.80% during the forecast period 2025-2032, growing from USD 25.69 billion in 2024 to USD 54.27 billion in 2032. The U.S. market is rapidly evolving, fueled by technological advancements in AI, IoT, and automation to improve operational efficiency and flexibility. Strategic collaborations and institutional support are enabling widespread adoption across industries, positioning the market for sustained growth.

Additionally, as producers seek to optimize efficiency, minimize downtime, and compete effectively in an unpredictable world economy, smart factories have been a true solution. These digitized factory spaces make possible real-time monitoring, predictive maintenance, energy optimization, and complex product customization, all amounting to substantial cost savings and improved productivity.

The industry is dominated by technological advancements across large businesses as well as small and medium-sized manufacturers, and heavy investments and strategic mergers. Regionally, the Midwest region dominates the industry with its heavy manufacturing history and strategic investment in Industry 4.0 units. As onshoring essential manufacturing capability and resisting global supply chain risk is a national priority for the U.S., the market for the smart factory will be at the forefront of redefining America's future manufacturing sector. Businesses and consumers who invest will be able to move ahead of the competition by achieving increased operational flexibility, environmental responsibility, and resilience.

Strategic Collaborations Among Players Drive the U.S. Smart Factory Market Growth

The United States smart factory market is growing due to an increase in the number of strategic partnerships between tech companies and manufacturing companies. These alliances are not only improving the functional capabilities but also pushing the adoption of AI, machine learning, and IoT within conventional manufacturing setups. By synergizing each partner's strengths, be it cloud computing, robotics, or simulation software, these alliances are making it simpler and faster for manufacturers to adopt Industry 4.0.

For example, in October 2024, Cognizant Technology Solutions Corporation collaborated with Amazon Web Services (AWS) to provide artificial intelligence (AI) and machine learning (ML) capabilities across various sectors, such as industrial and automotive manufacturing. The collaboration is centred on leveraging cloud and Internet of Things (IoT) platforms to streamline workflows, minimize downtime, and maximize data-driven decision-making. By infusing AI into production lines, businesses can forecast maintenance, track quality, and enhance throughput. These partnerships are part of a bigger phenomenon where big technology companies are moving into manufacturing, hence pushing digital transformation and strengthening the position of smart factories in the U.S. economy.

Government and Institutional Support Proliferate Market Growth

The second key growth driver for smart factory adoption comes from government-backed initiatives aggressively promoting accessible solutions, particularly for small and medium-sized enterprises (SMEs). For example, in November 2024, the Clean Energy Smart Manufacturing Innovation Institute (CESMII) joined the National Institute of Standards and Technology's Manufacturing Extension Partnership (NIST MEP). The partnership is specifically focused on arming SMEs with smart manufacturing technology. Through mutual knowledge, technical ability, and outreach, the partnership is empowering smaller makers to leverage advanced analytics, automation, and energy-efficient systems. All this support of institutions is developing the smart factory ecosystem from large companies, into constructing a stronger and more complete U.S. base of producers.

In addition, governments across the globe provide grants, tax incentives, and public-private partnerships that are accelerating U.S. smart factory adoption. Federal initiatives such as Manufacturing USA and state-level programs specifically target SME modernization, while R&D funding and workforce training initiatives help bridge implementation gaps. This institutional support reduces barriers to automation, making advanced technologies accessible to manufacturers of all sizes and driving nationwide Industry 4.0 transformation.

Industrial Sensor Segment Dominates the United States Smart Factory Market

The industrial sensor market leads the U.S. smart factory market due to its central role in enabling real-time data acquisition, predictive maintenance, and smart automation for manufacturing processes. Sensors are the nervous system of smart factories used for detecting temperature, pressure, motion, proximity, and other critical parameters to measure and optimize processes. Due to this shift to data-driven manufacturing, the demand for networked and high-accuracy sensor solutions has grown, especially across the automotive, aerospace, and electronics industries.

Moreover, the application of IoT-enabled sensors is enhancing visibility and transparency across the manufacturing line, hence reducing downtime and inefficiencies in production. For instance, in February 2024, GE Aerospace invested USD 11 million to transform its engine repair factory in Singapore into a smart facility. An aspect of the emphasis during the transition was the inclusion of advanced sensors and intelligent monitoring systems in the engine diagnosis and repair operations. Though this project is Singapore-centric, the technology model replicates the same installations in GE's local operations, showing how sensor integration is central to smart factory build-out. With more manufacturers embracing real-time analysis for competitive advantage, industrial sensors are expected to remain the foundation for the smart manufacturing structure in the years ahead.

Midwest Region Dominates the United States Smart Factory Market Size

The Midwestern region has been the dominating region of the United States smart factory market, spearheaded primarily by its strong industrialized base, qualified workforce, and considerable investments in manufacturing innovation. Michigan, Ohio, Indiana, and Illinois, the states conventionally linked to the automobile and heavy machinery sectors, are now becoming fast hubs of advanced manufacturing by adopting smart technologies such as IoT, AI, robotics, and edge computing. The availability of key OEMs and tier-1 suppliers in the Midwest has enabled a robust ecosystem that fosters constant innovation and technology refreshment.

One major example that follows this trend is the opening of Atlas Copco Tools and Industrial Assembly Systems' inaugural Smart Factory Innovation Center in May 2024. Based in the Midwest, this factory is the region's commitment to integrating digital manufacturing into its very fabric. The center is a testing ground for assembly solutions of the future, process optimization based on data, and cutting-edge robotics to further establish the Midwest as the hub of the Industry 4.0 revolution. Furthermore, institutional support and proximity to leading research universities are accelerating regional solutions and talent development. As demand for smart manufacturing grows, the Midwest's infrastructure, expertise, and strategic investment position it as the leading region in the United States smart factory market.

Impact of U.S. Tariffs on the United States Smart Factory Market

U.S. tariffs for imported manufacturing equipment, semiconductors, and raw materials have had varying effects on the U.S. smart factory market. On the one hand, increased import costs have raised the capital outlay for smart manufacturing technology, such as industrial sensors, robots, and control systems from Asia and Europe. This has caused slower technological adoption among some companies, particularly small and medium-sized enterprises. But tariffs have also spurred domestic production and onshoring capacity of manufacturing, leading firms to invest in local smart factory facilities to reduce reliance on global supply chains.

Key Players Landscape and Outlook

The United States smart factory market is dominated by a heavily concentrated competitive market with several international and domestic players driving fast-paced technological innovation and adoption. Businesses are leveraging strategic partnerships, mergers, and innovation to increase their presence in the emerging smart manufacturing sector. Such innovation and competition amount to a preferable level of market fragmentation, which gets clients' notice of an expansive canvass of solutions that address the unique needs of a particular industry, such as automotive, aerospace, consumer goods, or heavy industry.

Key players are spending heavily on automation, AI, IoT, and cloud manufacturing solutions. For example, in May 2023, Rockwell Automation Inc. collaborated with Autonox Robotics to integrate Kinetix motors and robot mechanics by Autonox to improve robotic automation capabilities in manufacturing. All such collaborations are looking to bring more efficient, scalable, and smart factory systems. The other major development was in October 2024, Siemens AG acquired Altair Engineering for USD 10.6 billion, to combine Altair's sophisticated simulation software with its existing industrial hardware to provide customers with an integrated software and hardware environment. This action not only strengthens Siemens' position as a leader but also brings with it the transition to end-to-end smart factory solutions that simplify for end customers.

In the future, consumers can anticipate the sector to see greater consolidation as bigger players buy early-stage companies to enhance their digital manufacturing capabilities. Local innovation hotbeds such as Atlas Copco's Smart Factory Innovation Center also indicate robust localized expansion and backing of U.S.-headquartered companies. Overall, prospective customers seeking entry or expansion within this market must aim for vendors who are able to integrate well, have end-to-end platforms, and can demonstrate a record of value-based outcomes across industrial segments.

Table of Contents

1. Project Scope and Definitions

2. Research Methodology

3. Impact of U.S. Tariffs

4. Executive Summary

5. Voice of Customers

• 5.1. Respondent Demographics
• 5.2. Brand Awareness
• 5.3. Factors Considered in Purchase Decisions
• 5.4. Challenges Faced Post Purchase

6. United States Smart Factory Market Outlook, 2018-2032F

• 6.1. Market Size Analysis & Forecast
  • 6.1.1. By Value
• 6.2. Market Share Analysis & Forecast
  • 6.2.1. By Component
    • 6.2.1.1. Industrial Sensors
    • 6.2.1.2. Industrial Robots
    • 6.2.1.3. Industrial 3D Printing
    • 6.2.1.4. Machine Vision
  • 6.2.2. By Solution
    • 6.2.2.1. SCADA
    • 6.2.2.2. MES
    • 6.2.2.3. Industrial Safety
    • 6.2.2.4. PAM
    • 6.2.2.5. Others
  • 6.2.3. By End-user Industry
    • 6.2.3.1. Automotive
    • 6.2.3.2. Aerospace and Defence
    • 6.2.3.3. Energy and Power
    • 6.2.3.4. Food and beverages
    • 6.2.3.5. Healthcare
    • 6.2.3.6. Semiconductors and Electronics
    • 6.2.3.7. Oil and Gas
    • 6.2.3.8. Others
  • 6.2.4. By Region
    • 6.2.4.1. Northeast
    • 6.2.4.2. Midwest
    • 6.2.4.3. West
    • 6.2.4.4. South
  • 6.2.5. By Company Market Share Analysis (Top 5 Companies and Others - By Value, 2024)
• 6.3. Market Map Analysis, 2024
  • 6.3.1. By Component
  • 6.3.2. By Solution
  • 6.3.3. By End-user Industry
  • 6.3.4. By Region

7. Value Chain Analysis

8. Porter's Five Forces Analysis

9. PESTLE Analysis

10. Market Dynamics

• 10.1. Market Drivers
• 10.2. Market Challenges

11. Market Trends and Developments

12. Case Studies

13. Competitive Landscape

• 13.1. Competition Matrix of Top 5 Market Leaders
• 13.2. SWOT Analysis for Top 5 Players
• 13.3. Key Players Landscape for Top 10 Market Players
  • 13.3.1. ABB Asea Brown Boveri Ltd
    • 13.3.1.1. Company Details
    • 13.3.1.2. Key Management Personnel
    • 13.3.1.3. Key Products/Services Offered
    • 13.3.1.4. Key Financials (As Reported)
    • 13.3.1.5. Key Market Focus and Geographical Presence
    • 13.3.1.6. Recent Developments/Collaborations/Partnerships/Mergers and Acquisition
  • 13.3.2. Emerson Electric Co.
  • 13.3.3. Siemens AG
  • 13.3.4. Schneider Electric
  • 13.3.5. Mitsubishi Electric Corporation
  • 13.3.6. Honeywell International Inc.
  • 13.3.7. Rockwell Automation, Inc.
  • 13.3.8. Yokogawa Electric Corporation
  • 13.3.9. Omron Corporation
  • 13.3.10. Endress+Hauser Group Services AG

Companies mentioned above DO NOT hold any order as per market share and can be changed as per information available during research work.

14. Strategic Recommendations

15. About Us and Disclaimer