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市場調査レポート
商品コード
1451321
耐火物市場レポート:形状、アルカリ性、製造工程、組成、耐火鉱物、用途、地域別、2024-2032Refractories Market Report by Form, Alkalinity, Manufacturing Process, Composition, Refractory Mineral, Application, and Region 2024-2032 |
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耐火物市場レポート:形状、アルカリ性、製造工程、組成、耐火鉱物、用途、地域別、2024-2032 |
出版日: 2024年03月02日
発行: IMARC
ページ情報: 英文 123 Pages
納期: 2~3営業日
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世界の耐火物市場規模は2023年に266億米ドルに達しました。今後、IMARC Groupは、2024年から2032年にかけて3.8%の成長率(CAGR)を示し、2032年までに377億米ドルに達すると予測しています。産業の拡大、技術の進歩、インフラ整備、エネルギー効率、高温や過酷な条件に耐える耐火物のユニークな特性などが、市場を推進する主な要因です。
耐火物は、極度の熱や過酷な条件に耐えるように設計された特殊な材料で、鉄鋼、ガラス、セメント、石油化学などの産業で一般的に使用されています。これらの材料は高い融点と優れた断熱特性を持ち、炉、キルン、反応器の内張りに欠かせないです。耐火物は、これらの工業プロセスで発生する高温と化学反応に対して重要な保護を提供します。耐火物には、レンガ、キャスタブル、セラミックなど、特定の用途に合わせたさまざまな形状があります。耐熱性と耐腐食性は、産業機器の寿命と効率を保証し、高温作業の信頼性と安全性に大きく貢献します。
世界の耐火物市場は、世界中の建設、インフラ、製造部門の継続的な拡大によって力強い成長を遂げており、耐火物に対する大きな需要を生み出しています。これらの産業は、高炉、セメントキルン、ガラス溶解タンクなどの高温設備を保護するために耐火物に大きく依存しています。これに加えて、様々な工業プロセスにおける高度でエネルギー効率の高い技術の採用が増加しているため、高温や化学腐食に耐える高性能耐火物の使用が必要となり、市場拡大の一助となっています。さらに、特に新興経済諸国ではインフラ整備と都市化が進んでおり、煙突や暖炉のような構造物の完全性を維持するためにこれらの材料が不可欠であるため、建設・住宅における耐火物の需要が高まっています。さらに、持続可能で環境に優しい製造プロセスが重視されるようになったことで、エネルギー消費と排出を削減する耐火物の技術革新が促され、市場の拡大にさらに拍車をかけています。
産業の拡大と近代化
様々な産業の継続的な拡大と近代化は、世界の耐火物市場の重要な促進要因です。鉄鋼、セメント、ガラス、石油化学、非鉄金属などの産業は耐火物に大きく依存しています。これらのセクターが成長し、設備をアップグレードするにつれて、高炉、ロータリーキルン、ガラス溶融タンクなどの高温設備を並べ、保護する耐火物のニーズが高まっています。この需要は、急速な工業化とインフラ整備が進む新興経済諸国で特に顕著です。先進国では、老朽化したインフラの改修や改良も耐火物需要の持続に寄与しています。
技術の進歩とエネルギー効率
もう一つの主要な推進力は、工業プロセスにおける高度でエネルギー効率の高い技術の採用が増加していることです。製造業者は、エネルギー効率を改善し、排出物を削減し、全体的な操業の持続可能性を高める方法を絶えず模索しています。耐火物は、極端な温度や化学反応に耐えることで、こうした取り組みにおいて重要な役割を果たしています。新しい高性能耐火物は、最新の工業プロセスの厳しさに耐えるように開発されており、エネルギー効率の向上と環境負荷の低減に貢献しています。これらの技術革新は、厳しい環境規制を満たし、二酸化炭素排出量を削減するという産業の目標を支えています。
インフラ整備と都市化
特に新興経済諸国におけるインフラ整備と都市化の進展は、建設・住宅分野における耐火物需要を押し上げています。耐火物は、煙突、暖炉、工業用焼却炉などの構造物の完全性を維持するために不可欠です。より多くの都市部が出現し、耐久性のある耐熱構造物に対する需要が増加するにつれて、耐火物市場は安定した成長を遂げています。さらに、住宅や商業ビルの建設では耐火レンガや耐火断熱材が必要とされることが多く、市場の拡大にさらに貢献しています。この動向は、発展途上地域における生活水準の向上や建設活動の活発化と密接に関連しています。
The global refractories market size reached US$ 26.6 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 37.7 Billion by 2032, exhibiting a growth rate (CAGR) of 3.8% during 2024-2032. The industrial expansion, technological advancements, infrastructure development, energy efficiency, and the unique properties of refractory materials for withstanding high temperatures and harsh conditions are some of the major factors propelling the market.
Refractories are specialized materials designed to withstand extreme heat and harsh conditions, commonly used in industries such as steel, glass, cement, and petrochemicals. These materials possess high melting points and excellent thermal insulating properties, making them essential for lining furnaces, kilns, and reactors. Refractories provide crucial protection against the intense temperatures and chemical reactions that occur in these industrial processes. They come in various forms, such as bricks, castables, and ceramics, tailored to specific applications. Their resistance to heat and corrosion ensures the longevity and efficiency of industrial equipment, contributing significantly to the reliability and safety of high-temperature operations.
The global refractories market is experiencing robust growth driven by the continuous expansion of the construction, infrastructure, and manufacturing sectors worldwide, generating substantial demand for refractory materials. These industries heavily rely on refractories to line and protect high-temperature equipment such as blast furnaces, cement kilns, and glass melting tanks. In addition to this, the increasing adoption of advanced and energy-efficient technologies in various industrial processes necessitates the use of high-performance refractories to withstand elevated temperatures and chemical corrosion, aiding in market expansion. Moreover, the rise in infrastructure development and urbanization, particularly in emerging economies, is boosting demand for refractories in construction and housing, as these materials are essential for maintaining the integrity of structures like chimneys and fireplaces. Furthermore, the growing emphasis on sustainable and eco-friendly manufacturing processes has prompted innovations in refractory materials that reduce energy consumption and emissions, further fueling market expansion.
Industrial expansion and modernization
The continuous expansion and modernization of various industries are significant drivers for the global refractories market. Industries such as steel, cement, glass, petrochemicals, and non-ferrous metals rely heavily on refractory materials. As these sectors grow and upgrade their facilities, there is a growing need for refractories to line and protect high-temperature equipment, such as blast furnaces, rotary kilns, and glass melt tanks. This demand is particularly evident in emerging economies where rapid industrialization and infrastructure development are ongoing. In developed nations, refurbishing and upgrading aging infrastructure also contribute to the sustained demand for refractories.
Technological advancements and energy efficiency
Another key driver is the increasing adoption of advanced and energy-efficient technologies in industrial processes. Manufacturers are continually seeking ways to improve energy efficiency, reduce emissions, and enhance overall operational sustainability. Refractories play a critical role in these efforts by withstanding extreme temperatures and chemical reactions. New, high-performance refractory materials are developed to withstand the rigors of modern industrial processes, contributing to enhanced energy efficiency and reduced environmental impact. These innovations support industries' goals of meeting stringent environmental regulations and reducing their carbon footprint.
Infrastructure development and urbanization
The growth in infrastructure development and urbanization, particularly in emerging economies, is boosting demand for refractories in the construction and housing sectors. Refractory materials are essential for maintaining the integrity of structures like chimneys, fireplaces, and industrial incinerators. As more urban areas emerge and demand for durable, heat-resistant structures increases, the refractories market experiences steady growth. Additionally, the construction of residential and commercial buildings often requires refractory bricks and materials for fireproofing and insulation, further contributing to the market's expansion. This trend is closely linked to rising living standards and increased construction activities in developing regions.
IMARC Group provides an analysis of the key trends in each segment of the global refractories market report, along with forecasts at the global, regional, and country levels for 2024-2032. Our report has categorized the market based on form, alkalinity, manufacturing process, composition, refractory mineral, and application.
Shaped Refractories
Unshaped Refractories
Unshaped refractories dominate the market
The report has provided a detailed breakup and analysis of the market based on the form. This includes shaped refractories and unshaped refractories. According to the report, unshaped refractories represented the largest segment.
The demand for unshaped refractories is mainly driven by their versatility and adaptability in complex industrial applications. Unshaped refractories, which come in the form of castables, plastics, and ramming mixes, offer a unique advantage in that they can be molded and applied to irregular shapes and spaces, providing optimal insulation and protection in various industrial settings. As a result, industries seeking efficient solutions for furnace linings, boiler insulation, and ladle linings are increasingly turning to unshaped refractories for their ability to conform to specific configurations, reducing installation time and labor costs while ensuring reliable thermal performance, creating a positive outlook for market growth.
Acidic and Neutral
Basic
Acidic and neutral holds the largest share in the market
A detailed breakup and analysis of the market based on the alkalinity has also been provided in the report. This includes acidic and neutral and basic. According to the report, acidic and neutral accounted for the largest market share.
The surging demand for acidic and neutral refractories owing to their suitability for industries and processes that involve corrosive environments and acidic materials is contributing to the market's growth. These refractories excel in applications where resistance to acidic slags or gases is critical, such as in the production of non-ferrous metals, petrochemical refining, and waste incineration, which is aiding in market expansion. Apart from this, acidic refractories, such as silica bricks, and neutral refractories, such as chromite or alumina-silica materials, offer robust protection against chemical erosion and high-temperature corrosion, making them indispensable in these specialized industries, which require durability and reliability even in harsh conditions.
Dry Press Process
Fused Cast
Hand Molded
Formed
Unformed
Fused cast dominates the market
The report has provided a detailed breakup and analysis of the market based on the manufacturing process. This includes dry press process, fused cast, hand molded, formed, and unformed. According to the report, fused cast represented the largest segment.
The demand for refractories produced through the fused cast manufacturing process is primarily driven by their exceptional resistance to extreme temperatures and chemical corrosion. Fused cast refractories are manufactured by melting high-purity raw materials, including alumina and zirconia, and then cooling them to form dense, crystalline structures. This unique production method results in refractory materials with outstanding thermal stability and minimal porosity, making them ideal for applications in glass manufacturing, particularly in the construction of glass furnace sidewalls and tank blocks. The fused cast refractories' ability to withstand the severe conditions of molten glass and other corrosive substances has led to their increased adoption in the glass industry, fueling demand for these specialized refractory products.
Clay-Based
Nonclay-Based
Clay-based holds the largest share of the market
A detailed breakup and analysis of the market based on the composition has also been provided in the report. This includes clay-based and nonclay-based. According to the report, clay-based accounted for the largest market share.
The cost-effectiveness and versatility of clay-based refractories across a range of industries is presenting lucrative opportunities for market growth. Clay-based refractories, such as fire clay bricks and high-alumina bricks, offer a cost-efficient solution for applications where extreme resistance to temperature and chemical attack isn't as critical. They find extensive use in less severe environments, including foundries, boiler linings, and cement kilns. Their relative affordability, ease of production, and adaptability to various shapes and sizes make them a preferred choice for industries that require reliable thermal insulation and moderate resistance to wear and tear, sustaining the demand for these refractory materials.
Graphite
Magnesite
Chromite
Silica
High Alumina
Zirconia
Others
Graphite dominates the market
The report has provided a detailed breakup and analysis of the market based on the refractory mineral. This includes graphite, magnesite, chromite, silica, high alumina, zirconia, and others. According to the report, graphite represented the largest segment.
Graphite refractories' exceptional thermal conductivity and resistance to high temperatures, making them indispensable in specific industrial applications, are acting as significant growth-inducing factors. Graphite refractories, composed primarily of graphite and clay, excel in environments with extreme heat, such as in electric arc furnaces and steelmaking processes. Their ability to efficiently conduct heat, maintain stability at high temperatures, and resist chemical corrosion by molten metals positions them as a critical choice in the metallurgical and steel industries. Additionally, their low thermal expansion and high mechanical strength contribute to their longevity and reliability in demanding thermal processes, sustaining the demand for graphite refractories in these sectors.
Iron and Steel
Cement
Non-Ferrous Metals
Glass
Others
Iron and steel holds the largest share of the market
A detailed breakup and analysis of the market based on the application has also been provided in the report. This includes iron and steel, cement, non-ferrous metals, glass, and others. According to the report, iron and steel accounted for the largest market share.
The iron and steel sector's relentless pursuit of efficiency and cost-effectiveness is providing impetus to the market growth. Refractories play a vital role in maintaining the integrity of high-temperature equipment including blast furnaces, converters, and ladles. As the iron and steel industry continuously seeks to optimize production processes and reduce energy consumption, the need for advanced refractories becomes paramount. These materials enable higher productivity, prolonged equipment lifespan, and reduced downtime, translating into substantial cost savings. Apart from this, refractories that can withstand extreme temperatures and chemical interactions are essential for ensuring product quality and safety in this critical sector, underpinning the persistent demand for refractories in iron and steel production.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
Asia Pacific exhibits a clear dominance, accounting for the largest refractories market share
The market research report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, Asia Pacific accounted for the largest market share.
Asia Pacific has assumed a leading position in the global refractories market for several compelling reasons. The region's dominance can be attributed to its thriving steel, cement, and glass industries, which are among the primary consumers of refractory products. Rapid industrialization and urbanization in countries like China and India have driven substantial demand for steel and cement, boosting the need for refractories in their production processes. Additionally, Asia Pacific's vast manufacturing base and robust infrastructure development contribute significantly to refractory consumption. The region benefits from a competitive advantage in terms of cost-effective production and a skilled labor force, making it an attractive hub for refractory manufacturing. Furthermore, the presence of abundant raw materials and a proactive approach toward research and development in refractories have further solidified Asia Pacific's leadership in the global market.
The global refractories market is characterized by intense competition among several key players and a few regional manufacturers. Leading companies dominate the market with a wide range of high-quality refractory products catering to diverse industrial needs. These industry giants often engage in strategic mergers, acquisitions, and partnerships to expand their product portfolios and global reach. Additionally, they invest heavily in research and development to innovate and offer advanced refractory solutions, which is essential to meet the evolving demands of energy efficiency and environmental sustainability. Furthermore, regional manufacturers and smaller players play a significant role, especially in catering to niche markets and offering specialized refractory products. Market competition is further shaped by factors like price sensitivity, product quality, and technological advancements, driving companies to continually improve and differentiate their offerings.
Chosun Refractories Eng Co. Ltd.
Compagnie de Saint-Gobain S.A.
Coorstek Inc.
Imerys Usa Inc.
Krosaki Harima Corporation
Morgan Advanced Materials Plc
Refratechnik Holding GmbH
RHI Magnesita GmbH
Vesuvius Plc
In July 2023, Morgan Thermal Ceramics expanded its Yixing plant, increasing capacity by over 50% to serve the needs of customers in China and other parts of Asia for insulating firebricks used in various industries, emphasizing energy efficiency and CO2 emission reduction in refractory production.
In April 2023, RHI Magnesita completed the acquisition of the operations of seven refractory companies in the United States, India, and Europe. This acquisition has significantly expanded RHI Magnesita's market portfolio, offering a wide range of solutions for global end-use applications.
In February 2023, Chosun Refractories Co Ltd and Sarvesh Refractories announced a joint venture to manufacture refractory products for steel companies, automobile companies, and chemical companies in India.