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市場調査レポート
商品コード
1540894
機械状態監視市場レポート:監視手法、オファリング、展開タイプ、最終用途産業、地域別、2024~2032年Machine Condition Monitoring Market Report by Monitoring Technique, Offering, Deployment Type, End Use Industry, and Region 2024-2032 |
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機械状態監視市場レポート:監視手法、オファリング、展開タイプ、最終用途産業、地域別、2024~2032年 |
出版日: 2024年08月10日
発行: IMARC
ページ情報: 英文 143 Pages
納期: 2~3営業日
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世界の機械状態監視市場規模は2023年に28億米ドルに達しました。今後、IMARC Groupは、市場は2032年までに47億米ドルに達し、2024~2032年の間に5.9%の成長率(CAGR)を示すと予測しています。予知保全の重視の高まり、最近の技術の進歩、エネルギー効率に対する需要の高まり、産業全体での自動化の急速な導入、厳格な規制と基準の採用、製造部門でのプロセス利用の増加などは、市場を推進している主要要因の一部です。
機械状態監視とは、機械や設備の稼働状態を継続的に評価し、異常を検出して潜在的な故障を予測するプロセスを指します。これには、センサー、データ収集システム、分析ソフトウェアなど、さまざまなコンポーネントを使用した振動監視、オイル分析、サーマルイメージングが含まれます。機械状態監視は、工業製造、航空宇宙、エネルギー生産、自動車、海洋、化学処理、鉱業などで広く使用されています。安全性の向上、メンテナンスコストの削減、装置性能の最大化、生産性の向上、機械寿命の延長、リアルタイム洞察の提供、計画外ダウンタイムの最小化、予知保全の実現などに役立っています。
産業界全体で自動化の導入が急増していることが、機械状態監視の需要を促進しています。機械状態監視は、運転状態に関するリアルタイム洞察を提供することで、複雑な自動化プロセスの管理に役立つからです。さらに、生産効率を高め、高品質を維持するために、製造部門でプロセス利用が増加していることも、市場成長を後押ししています。さらに、さまざまな産業セグメントで機械の安全性、排出ガス、効率性に関する厳しい規制や基準が導入されていることも、成長を促す要因となっています。さらに、長期的なコスト削減、メンテナンスコストの削減、機器寿命の延長など、さまざまなプロセス上のメリットに関するユーザーの意識の高まりが、市場成長にプラスの影響を与えています。これとは別に、世界の急速な工業化活動により、高度な監視・制御メカニズムに対する需要が高まっていることも、市場成長の触媒となっています。
予知保全の重視の高まり
予知保全へのシフトは、産業オペレーションにおける変革的アプローチを意味し、機械状態監視市場の成長の中核をなしています。予知保全により、企業は機器の故障を予測し、故障が発生する前に必要なメンテナンスを実施することができます。さらに、機械状態監視は、機械の健全性を継続的に評価し、データパターンを分析し、潜在的な故障の早期警告を提供することで、予知保全において重要な役割を果たしています。これとは別に、運転効率を高め、計画外の停止を減らし、機器の寿命を延ばし、収益性を向上させる能力により、予知保全に対する需要が高まっていることが、市場の成長を後押ししています。さらに、コスト削減と信頼性向上における予知保全の潜在的なメリットに関する企業間の認識の高まりも、成長を促す要因として作用しています。これとは別に、予測戦略をさらに強化し、正確でタイムリーな洞察を提供する高度な分析の統合が、市場成長を後押ししています。
最近の技術の進歩
技術の進歩は機械状態監視の進化に大きく貢献し、より正確で利用しやすく、効率的なものにしています。これに伴い、モノのインターネット(IoT)を統合することで、複数のソースからリアルタイムでデータを収集・分析できるようになり、監視機能が強化されたことが、市場の成長を後押ししています。これとともに、複雑なデータパターンを分析するための人工知能(AI)と機械学習(ML)アルゴリズムの採用が、予測分析をより正確で実用的なものにし、市場の成長を支えています。このほか、データ管理のための集中型プラットフォームを提供し、遠隔監視やコラボレーションを可能にするクラウドコンピューティングの採用が、市場の成長を後押ししています。さらに、スマートセンサー、ワイヤレス技術、高度な分析ツールの開発が、産業界が機械を監視・保守する方法をさらに変革しています。
エネルギー効率に対する需要の高まり
世界的にエネルギー効率と持続可能性が重視されていることも、機械状態監視市場を牽引する極めて重要な要因です。産業界は、エネルギー消費量の削減、排出量の最小化、環境規制の遵守を迫られています。これに伴い、機械状態監視は、機械の非効率性、ミスアライメント、摩耗を検出し、エネルギーの浪費を大幅に削減できるタイムリーな是正措置を可能にすることで、不可欠な役割を果たしています。さらに、政府や規制機関はより厳しいエネルギー効率基準を導入しており、産業界は高度な監視・制御戦略の採用を余儀なくされています。これに加えて、機械状態監視とエネルギー管理システムの統合は、サステイナブル産業運営への全体的なアプローチを提供し、市場の成長をさらに後押ししています。さらに、エネルギー効率と持続可能性に貢献する高度なソリューションに対する需要の高まりも、成長を促進する要因となっています。
The global machine condition monitoring market size reached US$ 2.8 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 4.7 Billion by 2032, exhibiting a growth rate (CAGR) of 5.9% during 2024-2032. The increasing emphasis on predictive maintenance, recent advancements in technology, growing demand for energy efficiency, burgeoning adoption of automation across industries, introduction of strict regulations and standards, and increasing process utilization in the manufacturing sector are some of the major factors propelling the market.
Machine condition monitoring refers to the continuous process of assessing the operational status of machinery and equipment to detect anomalies and predict potential failures. It involves vibration monitoring, oil analysis, and thermal imaging using various components, including sensors, data acquisition systems, and analytical software. Machine condition monitoring is widely used in industrial manufacturing, aerospace, energy production, automotive, marine, chemical processing, mining, and more. It aids in improving safety, reducing maintenance costs, maximizing equipment performance, enhancing productivity, extending machinery life, providing real-time insights, minimizing unplanned downtime, and enabling predictive maintenance.
The burgeoning adoption of automation across industries is facilitating the demand for machine condition monitoring, as it aids in managing complex automated processes by delivering real-time insights into the operating conditions. Furthermore, the increasing process utilization in the manufacturing sector to enhance production efficiency and maintain high quality is propelling the market growth. Additionally, the introduction of strict regulations and standards regarding machinery safety, emissions, and efficiency in different industrial sectors is acting as another growth-inducing factor. Moreover, the escalating user awareness regarding various process benefits, such as long-term cost-saving, reduced maintenance costs, and extended equipment life, is positively influencing the market growth. Apart from this, the growing demand for advanced monitoring and control mechanisms due to rapid industrialization activities across the globe is catalyzing the market growth.
The increasing emphasis on predictive maintenance
The shift towards predictive maintenance represents a transformative approach in industrial operations, and it's at the core of the growth in the machine condition monitoring market. Predictive maintenance allows companies to anticipate equipment failures and perform necessary maintenance before a breakdown occurs. Furthermore, machine condition monitoring plays a critical role in predictive maintenance by continuously assessing the health of machinery, analyzing data patterns, and providing early warnings of potential failures. Apart from this, the growing demand for predictive maintenance due to its ability to enhance operational efficiency, reduce unplanned outages, extend equipment life, and increase profitability is boosting the market growth. Moreover, the escalating awareness among companies regarding the potential benefits of predictive maintenance in saving costs and improving reliability is acting as another growth-inducing factor. Apart from this, the integration of advanced analytics, which further empowers predictive strategies, providing precise and timely insights, is favoring the market growth.
The recent advancements in technology
Technology advancements have significantly contributed to the evolution of machine condition monitoring, making it more precise, accessible, and efficient. In line with this, the integration of the Internet of Things (IoT), which allows real-time data collection and analysis from multiple sources, thus enhancing the monitoring capabilities, is boosting the market growth. Along with this, the adoption of artificial Intelligence (AI) and machine learning (ML) algorithms to analyze complex data patterns, making predictive analysis more accurate and actionable, is supporting the market growth. Besides this, the introduction of cloud computing, which offers a centralized platform for data management, allowing remote monitoring and collaboration, is favoring the market growth. Additionally, the development of smart sensors, wireless technology, and sophisticated analytical tools has further revolutionized the way industries monitor and maintain their machinery.
The growing demand for energy efficiency
The global emphasis on energy efficiency and sustainability is another pivotal factor driving the machine condition monitoring market. Industries are under pressure to lower energy consumption, minimize emissions, and adhere to environmental regulations. In line with this, machine condition monitoring plays an essential role by detecting inefficiencies, misalignments, or wear in machinery and enabling timely corrective actions that can significantly reduce energy waste. Moreover, governments and regulatory bodies are implementing stricter energy efficiency standards, compelling industries to adopt advanced monitoring and control strategies. Besides this, the integration of machine condition monitoring with energy management systems, which provides a holistic approach to sustainable industrial operations, is further bolstering the market growth. In addition, the growing demand for advanced solutions that contribute to energy efficiency and sustainability is acting as another growth-inducing factor.
IMARC Group provides an analysis of the key trends in each segment of the global machine condition monitoring market report, along with forecasts at the global, regional and country levels from 2024-2032. Our report has categorized the market based on monitoring technique, offering, deployment type and end use industry.
Vibration Monitoring
Thermography
Oil Analysis
Corrosion Monitoring
Ultrasound Emission
Motor Current Analysis
Vibration monitoring dominates the market
The report has provided a detailed breakup and analysis of the market based on the monitoring technique. This includes vibration monitoring, thermography, oil analysis, corrosion monitoring, ultrasound emission, and motor current analysis. According to the report, vibration monitoring represented the largest market segment.
Vibration monitoring is highly sensitive to changes in machinery conditions. Minor changes in vibration patterns can indicate underlying issues, including misalignments, imbalances, or wear, allowing early detection of problems. Along with this, it can be applied to a wide range of machinery, from rotating equipment, such as motors and turbines, to reciprocating machinery, like compressors and pumps, making it versatile across various industries. Additionally, vibration monitoring is a non-intrusive technique, allowing machinery to be assessed without interrupting operations. This provides a significant advantage in continuous production environments. Moreover, compared to other monitoring techniques, vibration monitoring offers a more cost-effective solution, as the technology and tools required are relatively affordable and provide a good return on investment. Besides this, it seamlessly integrates with other monitoring and control systems, thus enhancing overall efficiency.
Hardware
Software
Hardware dominates the market
The report has provided a detailed breakup and analysis of the market based on the offering. This includes hardware and software. According to the report, hardware represented the largest market segment.
Hardware such as sensors, detectors, and vibration analyzers are integral to the process of collecting real-time data on equipment performance. They serve as the foundation for the entire condition monitoring system by translating physical phenomena, such as vibration, temperature, and pressure, into actionable data. Furthermore, hardware can be integrated into various types of machinery across different industries, ensuring a wide market reach. Additionally, the continuous advancements in hardware technology, including the development of smart sensors and wireless components, which have improved the accuracy and ease of machine monitoring, are positively influencing the market growth. Moreover, machine condition monitoring relies heavily on monitoring physical conditions such as temperature, vibration, and noise, which require sophisticated hardware for precise measurement.
On-premises
Cloud-based
Cloud-based dominates the market
The report has provided a detailed breakup and analysis of the market based on the deployment type. This includes on-premises and cloud-based. According to the report, cloud-based represented the largest market segment.
Cloud-based deployment allows companies to easily scale their monitoring capabilities as per their needs. This flexibility accommodates the growth of an organization without significant investments in physical infrastructure. Furthermore, it eliminates the need for substantial capital investment in hardware and software. In addition, the maintenance costs are also reduced as updates and support are managed by the cloud provider, making it an economically attractive option. Besides this, cloud-based deployment enables real-time access to monitoring data from anywhere with internet connectivity, which fosters collaboration among teams across different locations and ensures timely responses to potential issues. Moreover, it can integrate seamlessly with various existing systems and applications, which simplifies the implementation process and enhances the efficiency of monitoring and analyzing machinery.
Oil and Gas
Power Generation
Metals and Mining
Chemicals
Automotive
Aerospace and Defense
Food and Beverages
Marine
Others
Oil and gas dominate the market
The report has provided a detailed breakup and analysis of the market based on the end use industry. This includes oil and gas, power generation, metals and mining, chemicals, automotive, aerospace and defense, food and beverages, marine, and others. According to the report, oil and gas represented the largest market segment.
The oil and gas industry involves highly complex and specialized machinery, such as drilling rigs, pumps, and compressors, which require continuous monitoring, as slight malfunction can lead to substantial downtime. In line with this, machine condition monitoring assists in predictive maintenance, helping to avoid unexpected failures and thereby reducing operational costs. Additionally, machine condition monitoring aids in detecting anomalies that might lead to potential failures or accidents, thus contributing to overall safety. Moreover, the imposition of strict environmental and safety regulations has prompted the oil and gas industry to adopt machine condition monitoring to ensure that the equipment is operating within the prescribed limits, thus supporting compliance efforts.
North America
United States
Canada
Asia Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
North America exhibits a clear dominance in the market, accounting for the largest machine condition monitoring market share
The report has also provided a comprehensive analysis of all the major regional markets, which includes North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, North America represented the largest market segment.
North America hosts numerous technological hubs and research centers that are engaged in research and development (R&D) in areas, such as the Internet of Things (IoT), automation, and artificial intelligence (AI). Furthermore, the presence of a robust manufacturing base and increasing automation in various industries is facilitating the demand for sophisticated monitoring systems to ensure efficiency and reliability. Additionally, the introduction of strict regulations and policies by the regional governments concerning environmental protection, energy efficiency, and workplace safety is positively influencing the market growth. Moreover, North American companies are at the forefront of adopting predictive maintenance strategies, which is further bolstering the market growth. Apart from this, the well-established industrial infrastructure in the region, which offers a suitable platform for integrating advanced machine condition monitoring systems without significant modification or investment, is supporting the market growth.
Top players in the market are developing cutting-edge technologies by incorporating IoT, AI, and predictive analytics to enhance their monitoring capabilities. In addition, they are collaborating with technology providers, industry experts, and research institutions to expand their reach, enter into new markets, and enhance their technical competencies. Moreover, several companies are engaging in acquisitions and mergers with startups, niche players, and complementary businesses in the field to broaden their product portfolios and gain competitive advantages. Besides this, these companies are establishing new offices, service centers, and manufacturing facilities in emerging markets to capitalize on the growing industrialization and demand for machine condition monitoring in these regions. Furthermore, leading players are developing solutions that contribute to energy efficiency and environmental compliance, thus aligning with global goals and regulations.
Bruel & Kjaer Vibro GmbH (Spectris Plc)
Emerson Electric Co.
Flir Systems. Inc.
Fluke Corporation (Fortive)
General Electric (GE) Company
Honeywell International Inc.
National Instruments Corp.
Parker Hannifin Corp.
PCB Piezotronics (MTS Systems Corporation)
Rockwell Automation
Schaeffler Group
SKF
Symphony AzimaAI
Wilcoxon Sensing Technologies (Amphenol Corporation)
In March 2021, Bruel & Kjaer Vibro GmbH (Spectris Plc) was acquired by NSK Ltd. to expand its business platform in the growing condition monitoring system (CMS) market.
In October 2022, Emerson Electric Co. launched AMS Condition Monitoring Service, a new digital solution that enables users to build comprehensive monitoring strategies.
In November 2020, Flir Systems. Inc. launched a new always-on temperature and vibration condition monitoring kit for industrial inspection.