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市場調査レポート
商品コード
1541406
充填装置の市場レポート:販売タイプ、プロセスタイプ、製品タイプ、最終用途産業、地域別、2024~2032年Filling Equipment Market Report by Sales Type, Process Type, Product Type, End Use Industry, and Region 2024-2032 |
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カスタマイズ可能
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充填装置の市場レポート:販売タイプ、プロセスタイプ、製品タイプ、最終用途産業、地域別、2024~2032年 |
出版日: 2024年08月10日
発行: IMARC
ページ情報: 英文 143 Pages
納期: 2~3営業日
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世界の充填装置の市場規模は2023年に193億米ドルに達しました。今後、IMARC Groupは、2024~2032年にかけて2.8%の成長率(CAGR)を示し、2032年までに249億米ドルに達すると予測しています。自動化の進展とインダストリー4.0の原則との統合、カスタマイズと柔軟性に対する需要の高まり、機械の効率を高めエネルギー消費を最小限に抑えるための研究開発活動への継続的な投資が、市場成長を後押しする主要要因の一部です。
充填装置は、液体、粉末、顆粒などの物質を容器に正確に分注し、正確で一貫性のある充填を保証します。重力式充填機、ピストン式充填機、容積式充填機など、いくつかの形態があります。正確な充填により製品の無駄を最小限に抑え、余分な包装資材の必要性を減らし、生産効率を最適化することで、サステイナブル取り組みに貢献します。ジュースやソフトドリンクなどの飲食品、ソース、調味料、乳製品の包装に広く使用されています。
急速なグローバリゼーションと国際貿易の継続的な増加は、世界中の企業がより広い市場に参入するために生産能力を拡大しているため、充填装置の需要を促進しています。さらに、eコマースへの依存の高まりが、オンライン消費者の需要を満たすための効率的なパッケージングと充填ソリューションの必要性を煽っています。これとともに、持続可能性への関心の高まりが、メーカーに環境に優しい充填装置の採用を促し、廃棄物や環境への影響を減らしています。これとは別に、さまざまな充填機器メーカーが研究開発(R&D)活動に投資して機械の効率を高め、エネルギー消費を最小限に抑え、エネルギー効率の高いソリューションのニーズに対応しています。さらに、製造業における先端技術の採用に対する政府の奨励金や補助金の利用可能性が高まっていることも、企業が最先端の充填設備に投資する後押しとなっています。
自動化とインダストリー4.0の統合
自動化とインダストリー4.0原則との統合の採用が増加していることは、市場成長に寄与する主要要因の1つです。インダストリー4.0との統合により、充填装置は生産プロセスに関するリアルタイムのデータを収集できるようになります。製造業者は、このデータを使用して機器の性能を監視し、問題を早期に検出し、より良いリソース配分のために生産ラインを最適化することができます。さらに、主要な市場参入企業は、生産プロセスを合理化し、効率を向上させ、人件費を削減するために、自動充填装置への依存度を高めています。これとは別に、医薬品や化学薬品の正確な投与を保証するために製薬業界で自動充填装置の利用が増加していることが、市場の成長を強化しています。
カスタマイズと柔軟性への需要の高まり
カスタマイズと柔軟性に対する需要の高まりも、市場成長の重要な要因です。さまざまな粘度、サイズ、包装材料に対応できる充填装置により、メーカーは大幅な段取り替えをすることなく、より幅広い製品ポートフォリオを生産することができます。さらに、迅速な切り替え機能を備えた充填装置の開発により、メーカーは製品ライン間の切り替えを効率的に行えるようになり、ダウンタイムが短縮されて全体的な生産性が向上しています。これとは別に、様々な大手充填機器メーカーは、モジュラー設計、適応制御、ツールレス交換システムなどの技術革新に注力しています。これらの進歩により、メーカーは特定の生産要件に合わせて充填装置を構成し、市場での競争優位性を獲得することができます。
厳しい品質・衛生基準
医薬品、飲食料品、化粧品を中心に、さまざまな業界の規制当局が厳しい品質・衛生基準に従っており、これが市場にプラスの影響を与えています。また、化粧品やパーソナルケア製品の製造において、製品の一貫性と消費者の満足度を確保するための精密充填の必要性が高まっていることが、市場の成長を強化しています。さらに、さまざまな大手メーカーが、洗浄しやすい表面、衛生的な継手、現行の適正製造基準(cGMP)ガイドラインへの準拠など、衛生的な機能を強化した機械を設計しています。さらに、ビジョン試験やリジェクト機構を含む高度な品質管理システムが充填機に組み込まれ、品質基準を満たした製品だけが市場に出回るようになっています。
The global filling equipment market size reached US$ 19.3 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 24.9 Billion by 2032, exhibiting a growth rate (CAGR) of 2.8% during 2024-2032. The growing automation and integration with Industry 4.0 principles, rising demand for customization and flexibility, and continuous investments in research and development (R&D) activities to enhance machine efficiency and minimize energy consumption are some of the major factors propelling the market growth.
Filling equipment accurately dispenses substances, such as liquids, powders, or granules, into containers, ensuring precise and consistent filling. It is available in several forms, including gravity fillers, piston fillers, and volumetric fillers. It contributes to sustainability efforts by minimizing product wastage through precise filling, reducing the need for excess packaging materials, and optimizing production efficiency. It is widely used in the food and beverage (F&B) industry for packaging of beverages like juice and soft drinks, sauces, condiments, and dairy products.
Rapid globalization and a continuous rise of international trade is driving the demand for filling equipment as companies worldwide are expanding their production capabilities to reach broader markets. Additionally, an increasing reliance on e-commerce is fueling the need for efficient packaging and filling solutions to meet online consumer demands. Along with this, the growing sustainability concerns are encouraging manufacturers to adopt eco-friendly filling equipment, reducing waste and environmental impact. Apart from this, various filling equipment manufacturers are also investing in research and development (R&D) activities to enhance machine efficiency and minimize energy consumption, addressing the need for energy-efficient solutions. Moreover, the increasing availability of government incentives and subsidies for adopting advanced technology in manufacturing is propelling companies to invest in state-of-the-art filling equipment.
Automation and Industry 4.0 integration
The rising adoption of automation and integration with Industry 4.0 principles represents one of the primary factors contributing to the market growth. Integration with Industry 4.0 allows filling equipment to collect real-time data on production processes. Manufacturers can use this data to monitor equipment performance, detect issues early, and optimize production lines for better resource allocation. Additionally, leading market players are increasingly relying on automated filling equipment to streamline their production processes, improve efficiency, and reduce labor costs. Apart from this, the increasing utilization of automated filling equipment in the pharmaceutical industry for ensuring accurate dosing of medications and chemicals is strengthening the growth of the market.
Rising demand for customization and flexibility
The escalating demand for customization and flexibility is another significant factor contributing to the market growth. Filling equipment that can handle different product viscosities, sizes, and packaging materials allows manufacturers to produce a broader product portfolio without significant retooling. In addition, the development of filling equipment with quick-changeover features is enabling manufacturers to switch between product lines efficiently, reducing downtime and increasing overall productivity. Apart from this, various leading filling equipment manufacturers are focusing on innovating with modular designs, adaptive controls, and tool-less changeover systems. These advancements empower manufacturers to configure their filling equipment for specific production requirements and gain a competitive advantage in the market.
Stringent quality and hygiene standards
The regulatory authorities across various industries, especially in pharmaceuticals, F&B, and cosmetics are following stringent quality and hygiene standards, which is influencing the market positively. In addition, the rising need for precision filling to ensure product consistency and consumer satisfaction in cosmetics and personal care product manufacturing is strengthening the growth of the market. Furthermore, various leading manufacturers are designing machines with enhanced hygienic features, such as easy-to-clean surfaces, sanitary fittings, and compliance with Current Good Manufacturing Practices (cGMP) guidelines. Additionally, advanced quality control systems, including vision inspection and reject mechanisms, are integrated into filling equipment to ensure that only products meeting quality standards reach the market.
IMARC Group provides an analysis of the key trends in each segment of the market report, along with forecasts at the global, regional, and country levels from 2024-2032. Our report has categorized the market based on sales type, process type, product type, and end use industry.
New Machinery
Spare Parts
New machinery dominates the market
The report has provided a detailed breakup and analysis of the market based on the sales type. This includes new machinery and spare parts. According to the report, new machinery represented the largest segment as it incorporates the latest technological innovations, making them more efficient, precise, and adaptable. Additionally, manufacturers continuously invest in research and development (R&D) to stay at the forefront of technological advancements, enabling them to offer state-of-the-art filling equipment that outperforms older models. Besides this, new machinery is installed with advanced quality control systems, such as vision inspection and reject mechanisms. These features ensure that only products meeting stringent quality criteria are packaged, which aids in reducing waste and enhancing the overall product quality. Moreover, various new machines are equipped with the Internet of Things (IoT) connectivity, allowing for remote monitoring and predictive maintenance.
Manual
Semi-Automatic
Automatic
Automatic holds the largest market share
A detailed breakup and analysis of the market based on the process type has also been provided in the report. This includes manual, semi-automatic, and automatic. According to the report, automatic accounted for the largest market share. Automatic filling machines offer optimal efficiency and speed and can handle high production volumes, significantly increasing output compared to manual or semi-automatic methods. Additionally, they enable businesses to reduce their reliance on manual labor and minimize the risk of human error, improving overall production efficiency. Apart from this, many automatic filling machines are versatile and can be adjusted to accommodate a wide range of products, container sizes, and packaging formats. This flexibility allows manufacturers to quickly respond to changing market demands and produce various products on the same machine. Furthermore, modern automatic filling machines are equipped with advanced quality control systems, including vision inspection and reject mechanisms.
Solid
Semi-Solid
Liquid
Liquid accounts for the majority of the market share
The report has provided a detailed breakup and analysis of the market based on the product type. This includes solid, semi-solid, and liquid. According to the report, liquid represented the largest segment as it is ubiquitous across industries, including food and beverage, pharmaceuticals, cosmetics, chemicals, and automotive. These industries rely heavily on liquid filling equipment to package a wide array of products, such as beverages, sauces, pharmaceutical solutions, lotions, lubricants, and automotive fluids. Besides this, individuals find liquids more convenient for consumption or application, leading to a high demand for liquid-filled products, which, in turn, drives the need for efficient liquid-filling equipment. Furthermore, liquid pharmaceuticals, including oral medications, injectables, and syrups, require precise filling to ensure accurate dosing and patient safety. Moreover, liquid filling equipment offers customization and versatility. It can handle a wide range of viscosities and container sizes, making it suitable for large-scale production and niche, specialized applications.
Food and Beverages
Pharmaceutical
Personal Care
Chemical
Others
Food and beverages represent the largest market segment
A detailed breakup and analysis of the market based on the end use industry has also been provided in the report. This includes food and beverages, pharmaceutical, personal care, chemical, and others. According to the report, food and beverages accounted for the largest market share. The food and beverage (F&B) industry encompasses an extensive range of products, from beverages like soft drinks and juices to sauces, dairy products, and condiments. This diversity creates a substantial demand for various types of filling equipment, including liquid fillers, volumetric fillers, and auger fillers, tailored to different product viscosities and packaging requirements. Apart from this, F&B production operates on a global scale to meet the demands of a growing population. This massive production volume necessitates high-speed and high-capacity filling equipment that can pack millions of units daily. As a result, the industry drives the development and adoption of advanced filling machinery.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
Asia Pacific leads the market, accounting for the largest filling equipment market share
The market research report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada; Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, Asia Pacific accounted for the largest market share since the region hosts a vast array of industries, including food and beverage, pharmaceuticals, chemicals, and cosmetics. These industries require a substantial amount of filling equipment to meet both domestic and international demands. In addition, the rapid economic growth and urbanization in many Asian countries are leading to increased consumption of packaged goods. Apart from this, the lower labor and production costs in Asia Pacific make it an attractive destination for filling equipment manufacturers. This allows them to produce equipment competitively and pass on cost savings to consumers. Moreover, Asia Pacific is home to some of the leading technology and engineering firms in the world. These companies are at the forefront of developing innovative filling equipment, incorporating state-of-the-art automation, smart manufacturing, and digitalization into their products.
Companies are continuously investing in research and development (R&D) activities to introduce cutting-edge technologies. This includes the incorporation of Industry 4.0 principles, IoT connectivity, and AI-driven automation to enhance efficiency, reliability, and data-driven decision-making in their machines. Additionally, they are designing filling equipment with modular components and quick-changeover features. This enables customers to customize machines for various product types, container sizes, and production volumes, reducing downtime during transitions. Apart from this, they are creating equipment with easy-to-clean surfaces, sanitary materials, and compliance with stringent regulatory standards to ensure product safety and quality. Moreover, various manufacturers are developing machines that minimize material waste, reduce energy consumption, and optimize resource utilization, aligning with global sustainability goals.
Accutek Packaging Companies
Coesia S.p.A
GEA Group Aktiengesellschaft
JBT Corporation
KHS GmbH (Salzgitter AG)
Krones AG
Ronchi Mario S.p.A.
Scholle IPN
Syntegon Technology GmbH
Tetra Laval International S.A.
(Please note that this is only a partial list of the key players, and the complete list is provided in the report.)
In April 2022, KHS GmbH (Salzgitter AG) developed a modular PET filler platform. With this innovative PET filler platform, users can modify, alter, and expand their requirements at any time.
In March 2021, Scholle IPN, a leading global supplier of flexible packaging solutions, announced that they completed the purchase of Bossar, a global supplier of flexible horizontal form-fill-seal packaging equipment.
In May 2023, Coesia S.p.A finalized agreement with Oji Holdings Corporation, a leader in the pulp and paper industry in Japan, for the sale of IPI Srl, a leading supplier of aseptic carton packaging for the beverage and liquid food industry.