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市場調査レポート
商品コード
1541055
溶射コーティング市場レポート:製品、技術、用途、地域別、2024~2032年Thermal Spray Coating Market Report by Product, Technology (Cold, Flame, Plasma, High-Velocity Oxy-Fuel, Electric Arc, and Others), Application, and Region 2024-2032 |
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カスタマイズ可能
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溶射コーティング市場レポート:製品、技術、用途、地域別、2024~2032年 |
出版日: 2024年08月10日
発行: IMARC
ページ情報: 英文 143 Pages
納期: 2~3営業日
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世界の溶射コーティング市場規模は2023年に97億米ドルに達しました。今後、IMARC Groupは、2024~2032年にかけて5.8%の成長率(CAGR)を示し、2032年には164億米ドルに達すると予測しています。費用対効果の高い補修・メンテナンスソリューションへのニーズの高まり、材料科学と製造セグメントにおける継続的な技術進歩、新しく改良されたコーティングの出現は、市場を牽引する主要要因のいくつかです。
医療機器製造における溶射コーティングの用途拡大が市場成長を促進
溶射コーティング市場は、医療産業における安全で効果的かつ長寿命の医療機器に対する需要の高まりにより、継続的な成長を遂げています。医療機器は複雑で高度な設計で構成されているため、その性能と寿命を向上させる高度なコーティングのニーズが大幅に高まっています。また、溶射コーティングは、医療機器の耐久性、耐食性、耐摩耗性、生体適合性を向上させるために、金属、セラミック、ポリマーなど幅広い材料に適用することができ、これも成長を促進する要因となっています。
本レポートでは、市場構造、主要企業の市場シェア、主要企業の市況分析、主要成功戦略、競合ダッシュボード、企業評価象限などの競合分析について取り上げています。また、主要企業の詳細プロファイルも掲載しています。市場構造は中程度にセグメント化されており、高い資本要件と市場での激しい競合の存在により、少数の世界的と地域的参入企業がこの業界で事業を展開しています。溶射業界では、製品の差別化や切り替えコストが低いため、新規参入の動きは緩やかです。
溶射とは?
溶射は、高温のスプレーガンを使って基材にコーティング剤を塗布するプロセスです。コーティング材は溶融状態まで加熱された後、基材にスプレーされ、そこで固化して薄く耐久性のある層を形成します。金属、セラミック、ポリマーなど、さまざまな材料に適用できます。溶射は、産業機械、自動車部品、航空宇宙部品、医療機器など、さまざまな製品の性能と耐久性を高めるために使用されます。一般的な溶射プロセスには、プラズマ溶射、フレーム溶射、高速オキシ燃料(HVOF)溶射、アーク溶射などがあります。それぞれのプロセスには独自の特徴があり、特定の用途に適しています。溶射は、耐摩耗性、耐食性、断熱性を向上させるだけでなく、密着性や表面仕上げを改善することができるため、世界中で広く注目されるようになっています。また、損傷や摩耗した部品の補修にも使用でき、耐用年数を延ばし、交換の必要性を減らすことができます。
COVID-19の流行は、一時的な移動制限により溶射業界にとって深刻な問題を引き起こしています。また、原材料の調達と供給の維持に大きな課題をもたらし、生産量の減少により関連産業の操業が停止しました。さらに、パンデミックは職場の安全要件やプロトコルの変更につながり、溶射施設の操業に影響を与えました。多くの施設では、社会的距離の取り方、清掃手順の強化、遠隔作業方針など、新たな安全対策を実施しなければならず、その結果、生産が一部中断しました。これに伴い、物流サービス・プロバイダーは、特に国境を越えた物品の移動ができなくなったため、この流行は物流にも悪影響を及ぼしました。しかし、医療機器、エネルギー、防衛など他のセグメントでは溶射皮膜が引き続き必要とされており、これらのセグメントでの需要は比較的安定しています。
世界市場の主要原動力は、産業セグメント全般にわたる高性能コーティングの需要増です。費用対効果の高い補修・保守ソリューションへのニーズの高まりと相まって、溶射コーティングは損傷や摩耗した部品の補修によく使用され、交換に代わる費用対効果の高い代替手段を提供するため、溶射コーティングの需要を後押ししています。これとは別に、材料科学と製造セグメントにおける継続的な技術進歩が、溶射コーティングプロセスの継続的な技術革新と新しく改良されたコーティングの出現とともに、世界レベルでの市場を大きく支えています。急速な都市化と工業化、主要企業による広範な研究開発(R&D)活動など、その他の要因も市場にプラスの影響を与えています。
The global thermal spray coating market size reached US$ 9.7 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 16.4 Billion by 2032, exhibiting a growth rate (CAGR) of 5.8% during 2024-2032. The growing need for cost-effective repair and maintenance solutions, continual technological advancements in the materials science and manufacturing sector and the emergence of new and improved coatings represent some of the key factors driving the market.
The Increasing Usage of Thermal Spray Coating in the Manufacturing of Medical Devices Augmenting the Market Growth
The thermal spray coating market has been experiencing continuous growth due to the rising demand for safe, effective, and long-lasting medical devices across the healthcare industry. Since medical devices are comprised of complex and sophisticated designs, there has been a significant increase in the need for advanced coatings that can enhance their performance and longevity. In addition, thermal spray coatings can be applied to a wide range of materials, including metals, ceramics, and polymers in order to improve the durability, corrosion resistance, wear resistance, and biocompatibility of medical devices, which is acting as another growth-inducing factor.
Competitive analysis such as market structure, market share by key players, player positioning, top winning strategies, competitive dashboard, and company evaluation quadrant has been covered in the report. Also, detailed profiles of all major companies have been provided. The market structure is moderately fragmented with a few numbers of global and regional players operating in the industry due to high capital requirements and the presence of intensive competition in the market. The volume of new entrants is moderate in the thermal spray coating industry due to the low product differentiation and low switching costs.
What is Thermal Spray Coating?
Thermal spray coating is a process that involves applying a coating material to a substrate using a high-temperature spray gun. The coating material is heated to a molten state and then sprayed onto the substrate, where it solidifies and forms a thin, durable layer. It can be applied to a variety of materials, including metals, ceramics, and polymers. It is used to enhance the performance and durability of a wide range of products, including industrial machinery, automotive parts, aerospace components, and medical devices. Some of the common types of thermal spray coating processes are plasma spray, flame spray, high-velocity oxy-fuel (HVOF) spray, and arc spray. Each process has its own unique characteristics and is suited to specific applications. It is gaining widespread prominence across the globe due to its ability to improve wear and corrosion resistance, and thermal insulation, as well as improved adhesion and surface finish. It can also be used to repair damaged or worn components, extending their useful life and reducing the need for replacement.
The COVID-19 pandemic outbreak has caused a severe problem for the thermal spray coating industry due to the temporary restrictions on movements. It also causes significant challenges in sourcing raw materials and retaining supply and a decline in production led to a halt in the operation of its associated industries. Additionally, the pandemic has led to changes in workplace safety requirements and protocols, which has impacted the operations of thermal spray coating facilities. Many facilities have had to implement new safety measures, such as social distancing, enhanced cleaning procedures, and remote work policies, which have led to some disruptions in production. Along with this, the outbreak has had a negative effect on logistics since logistics service providers could no longer move items, especially across borders. However, other sectors, such as medical devices, energy, and defense have continued to require thermal spray coatings, and demand in these sectors has remained relatively stable.
The global market is primarily driven by the increasing demand for high-performance coatings across industrial verticals. Coupled with the growing need for cost-effective repair and maintenance solutions, this is providing a boost to the demand for thermal spray coatings as they are often used to repair damaged or worn components, providing a cost-effective alternative to replacement. Apart from this, continual technological advancements in the materials science and manufacturing sector, along with the continuous innovation in the thermal spray coating processes and the emergence of new and improved coatings, are significantly supporting the market on the global level. Other factors, including rapid urbanization and industrialization and extensive research and development (R&D) activities conducted by key players, are also positively influencing the market.
IMARC Group provides an analysis of the key trends in each sub-segment of the global thermal spray coating market report, along with forecasts at the global, regional and country level from 2024-2032. Our report has categorized the market based on product, technology and application.
Metals
Ceramics
Intermetallics
Polymers
Carbides
Abradables
Others
The report has provided a detailed breakup and analysis of the thermal spray coating market based on the product. This includes metals, ceramics, intermetallics, polymers, carbides, abradables and others. According to the report, ceramics represented the largest segment as it offers various advantages over other types of coatings, including high wear resistance, high hardness, and excellent thermal insulation properties making it an ideal choice for applications in industries such as aerospace, energy, and medical devices. Additionally, ceramic coatings exhibit an ability to withstand high temperatures and harsh environments, which makes them a preferred option for applications, such as gas turbines, where components must be able to operate in extremely hot and corrosive environments.
Cold
Flame
Plasma
High-Velocity Oxy-Fuel (HVOF)
Electric Arc
Others
A detailed breakup and analysis of the thermal spray coating market based on the technology has also been provided in the report. This includes cold, flame, plasma, high-velocity oxy-fuel (HVOF), electric arc and others. According to the report, plasma technology accounted for the largest market share since it offers numerous advantages over other types of thermal spray coating processes, including the ability to produce coatings with very high quality and uniformity, as well as the ability to spray a wide range of materials. Moreover, it is a relatively environmentally friendly and efficient process that can be used with a variety of feedstock materials, including recycled materials, and it produces very little waste.
Aerospace
Industrial Gas Turbine
Automotive
Medical
Printing
Oil and Gas
Steel
Pulp and Paper
Others
A detailed breakup and analysis of the thermal spray coating market based on the application has also been provided in the report. This includes aerospace, industrial gas turbine, automotive, medical, printing, oil and gas, steel, pulp and paper and others. According to the report, aerospace application accounted for the largest market share as thermal spray coatings are widely used to protect airframe components from corrosion and wear. Since coatings are produced from materials, such as aluminum, titanium, and stainless steel, which help to improve the durability and lifespan of airframe components, reducing the need for repairs and replacements. Furthermore, ceramic coatings are used to protect engine components from high temperatures, wear, and corrosion. These coatings can extend the life of engine components and reduce maintenance costs, further impacting the demand across the aerospace industry.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia and others); Latin America (Brazil, Mexico and others) and the Middle East and Africa. According to the report, North America was the largest market for thermal spray coating. Some of the factors driving the North America thermal spray coating market included significant growth in the aerospace and energy industries in North America which are considered to be the largest users of thermal spray coatings. Additionally, the strong presence of companies in the region is driving innovation and growth in the thermal spray coating market. Moreover, North America has a strong research and development infrastructure, with many universities and research institutions conducting cutting-edge research in materials science and engineering, thereby further driving the thermal spray coating market.
The report has also provided a comprehensive analysis of the competitive landscape in the global thermal spray coating market. Some of the companies covered in the report include Air Products and Chemicals Inc., American Roller Company LLC, Durum VerschleiBschutz GmbH, Lincotek Rubbiano S.p.A, Metallizing Equipment Co. Pvt. Ltd., Montreal Carbide Co. Ltd., Powder Alloy Corporation, Praxair Surface Technologies Inc. (Linde plc), Progressive Surface Inc., Wall Colmonoy Corporation, etc. Please note that this only represents a partial list of companies, and the complete list has been provided in the report.