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市場調査レポート
商品コード
1519782
プリプレグ市場レポート:樹脂タイプ、繊維タイプ、製造工程、最終用途産業、地域別、2024年~2032年Prepreg Market Report by Resin Type, Fiber Type, Manufacturing Process, End Use Industry, and Region 2024-2032 |
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カスタマイズ可能
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プリプレグ市場レポート:樹脂タイプ、繊維タイプ、製造工程、最終用途産業、地域別、2024年~2032年 |
出版日: 2024年07月01日
発行: IMARC
ページ情報: 英文 145 Pages
納期: 2~3営業日
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世界のプリプレグの市場規模は2023年に123億米ドルに達しました。今後、IMARC Groupは、市場は2032年までに235億米ドルに達し、2024年から2032年の間に7.28%の成長率(CAGR)を示すと予測しています。軽量自動車部品の製造に注目が集まっていること、化石燃料に代わる持続可能な代替エネルギーとして風力エネルギーの利用が増加していること、宇宙探査活動や次世代航空機の市場開拓が増加していることなどが、市場を推進している主な要因です。
プリプレグは、強化繊維と熱硬化性樹脂マトリックスを含む2つの主成分からなる複合材料です。プリプレグは、樹脂の均一な分布を保証する綿密な製造工程を経て製造され、材料特性の精密な制御を可能にします。樹脂を液体から固体に変化させ、最大限の強度と剛性を確保するためには、通常、熱と圧力を伴う特定の硬化プロセスが必要です。高い強度対重量比を実現し、製品全体の重量を軽減します。また、卓越した機械的特性を提供し、製品の耐久性と性能を向上させる。
現在、テニスラケット、ゴルフクラブシャフト、自転車フレームなどのスポーツ用具を作るためにプリプレグの利用が増加しており、性能と耐久性を高めていることが市場の成長を促しています。これに加えて、絶縁と機械的支持を提供するためのプリント回路基板(PCB)におけるプリプレグの需要の高まりが市場の成長に寄与しています。加えて、構造的完全性を維持しながら重量を減らすために、ボートの船体やその他の部品の海洋分野でのプリプレグの採用が増加していることも、良好な市場見通しを提供しています。これとは別に、持続可能性と環境への関心の高まりが市場の成長を支えています。さらに、宇宙探査活動の活発化と次世代航空機の開拓が市場の成長を後押ししています。
軽量自動車部品の製造への注目の高まり
軽量自動車部品製造への注目の高まりは、現在プリプレグ市場の成長にプラスの影響を与えています。このほか、自動車部門では、軽量部品を設計・製造するための革新的な方法をメーカーが絶えず模索しています。プリプレグは、繊維で強化された樹脂マトリックスからなる複合材料であり、この目的を達成するための重要なソリューションとして浮上しています。プリプレグを使用することで、自動車部品は軽量化されるだけでなく、従来の材料に比べて優れた強度と剛性特性を持つようになります。さらに、現在、環境の持続可能性が重視され、排ガスを規制する厳しい規制が自動車製造におけるプリプレグの採用を加速しています。プリプレグのような軽量材料の使用は、自動車のカーボンフットプリントの削減に役立ち、自動車メーカーと消費者の双方にとって魅力的な選択肢となっています。
風力エネルギーの利用増加
大衆の環境意識の高まりによる風力エネルギーの利用の高まりが、プリプレグの需要を促進しています。これに加えて、優れた機械的特性と耐久性を持つ複合材料であるプリプレグは、風力タービンブレードの製造にますます使用されるようになっています。風力タービン技術の継続的な開発と強化は、高い風速と変化する温度を含む風力発電所の厳しい条件に耐える材料の必要性を高めています。その結果、プリプレグメーカーは風力エネルギー部門からの注文の増加を目の当たりにしており、市場の成長にさらに貢献しています。さらに、現在進行中の風力発電プロジェクトの拡大は、風力タービン用途に特別に調整された高度なプリプレグ材料の開発への投資を促しています。
複合材料の人気の高まり
現在、複合材料の人気の高まりがプリプレグ市場の成長を後押ししています。これに加えて、現在、航空宇宙分野と自動車分野が大きな変革期を迎えており、軽量で高強度の材料に対する需要が高まっています。プリプレグを含む複合材料は、こうした業界の厳しい要求を満たす上でますます重要な役割を果たしています。この継続的な需要の増加は、プリプレグ市場の継続的な拡大に直接寄与しています。さらに、製造工程と技術における継続的な進歩は、プリプレグの品質、性能、汎用性を継続的に向上させています。メーカーは現在、研究開発(R&D)活動に投資してこれらの材料を強化し、より費用対効果が高く、加工しやすいものにしています。これらの継続的な技術革新は、複合材料が不可欠な要件である産業においてプリプレグをより広く受け入れる原動力となっています。
The global prepreg market size reached US$ 12.3 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 23.5 Billion by 2032, exhibiting a growth rate (CAGR) of 7.28% during 2024-2032. The growing focus on manufacturing lightweight automotive parts, rising utilization of wind energy as a sustainable alternative to fossil fuels, and increasing space exploration activities and the development of next-generation aircraft are some of the major factors propelling the market.
Prepregs is a composite material that comprises two primary components, including reinforcing fibers and a thermosetting resin matrix. It is produced through a meticulous manufacturing process that ensures uniform resin distribution, enabling precise control over material properties. It requires a specific curing process, typically involving heat and pressure, to transform the resin from a liquid to a solid state, ensuring maximum strength and stiffness. It offers high strength-to-weight ratios, reducing the overall weight of products. It also provides exceptional mechanical properties, enhancing product durability and performance.
At present, the increasing utilization of prepregs to make sporting equipment, such as tennis rackets, golf club shafts, and bicycle frames, enhancing performance and durability, is impelling the growth of the market. Besides this, the rising demand for prepregs in printed circuit boards (PCBs) to provide insulation and mechanical support is contributing to the growth of the market. In addition, the growing employment of prepregs in the marine sector for boat hulls and other components to reduce weight while maintaining structural integrity is offering a favorable market outlook. Apart from this, the increasing focus on sustainability and environmental concerns is supporting the growth of the market. Additionally, the rising space exploration activities and the development of next-generation aircraft are bolstering the growth of the market.
Growing focus on manufacturing lightweight automotive parts
The growing focus on manufacturing lightweight automotive parts is currently exerting a positive influence on the growth of the prepreg market. Besides this, in the automotive sector, manufacturers are continuously seeking innovative ways to design and produce lightweight components. Prepregs, which are composite materials composed of resin matrices reinforced with fibers, are emerging as a key solution in achieving this objective. Their use results in automotive parts that are not only lighter but also offer superior strength and stiffness properties compared to traditional materials. Furthermore, the present emphasis on environmental sustainability and stringent regulations governing emissions are accelerating the adoption of prepregs in automotive manufacturing. The use of lightweight materials, such as prepregs, aids in reducing the carbon footprint of the vehicle, making it an attractive choice for both automakers and consumers.
Rising utilization of wind energy
The rising utilization of wind energy due to increasing environmental consciousness among the masses is propelling the demand for prepregs. Besides this, prepregs, being composite materials with excellent mechanical properties and durability, are increasingly being used in the manufacturing of wind turbine blades. The continuous development and enhancement of wind turbine technology is growing the need for materials that can withstand the demanding conditions of wind farms, including high wind speeds and varying temperatures. As a result, prepreg manufacturers are witnessing a rise in orders from the wind energy sector, further contributing to the growth of the market. Moreover, the ongoing expansion of wind energy projects is encouraging investments in the development of advanced prepreg materials specifically tailored for wind turbine applications.
Increasing popularity of composite materials
Presently, the increasing popularity of composite materials is bolstering the growth of the prepreg market. Besides this, the aerospace and automotive sectors are presently undergoing a significant transformation, with a rising demand for lightweight, high-strength materials. Composite materials, which include prepregs, are playing an increasingly vital role in meeting these stringent requirements of the industry. This ongoing increment in demand is directly contributing to the continuous expansion of the prepreg market. Additionally, ongoing advancements in manufacturing processes and technologies are continually improving the quality, performance, and versatility of prepregs. Manufacturers are currently investing in research and development (R&D) activities to enhance these materials, making them more cost-effective and easier to work with. These ongoing innovations are driving greater acceptance of prepregs in industries where composite materials are an indispensable requirement.
IMARC Group provides an analysis of the key trends in each segment of the market report, along with forecasts at the global, regional, and country levels from 2024-2032. Our report has categorized the market based on resin type, fiber type, manufacturing process, and end use industry.
Thermoset
Thermoplastic
Epoxy
Others
Thermoset dominate the market
The report has provided a detailed breakup and analysis of the market based on the resin type. This includes thermoset, thermoplastic, epoxy, and others. According to the report, thermoset represented the largest segment.
Thermosets refer to a class of polymers or plastics that undergo a chemical change when subjected to heat, resulting in a permanent and irreversible change in their physical properties. They are known for their excellent heat resistance and dimensional stability. They can withstand high temperatures without softening or deforming, making them suitable for various applications where heat resistance is crucial. They are used in the production of electrical components, circuit boards, and insulating coatings. They are often highly resistant to chemicals and corrosion, making them valuable in industries where exposure to harsh chemicals is common, such as the chemical processing industry. They are also used in the production of various consumer goods, including kitchen utensils, electrical switches, and appliance handles, due to their durability and resistance to heat.
Carbon
Glass
Aramid
Carbon holds the largest share in the market
A detailed breakup and analysis of the market based on the fiber type have also been provided in the report. This includes carbon, glass, and aramid. According to the report, carbon accounted for the largest market share.
Carbon fibers are strong and lightweight, making them ideal for applications where strength and stiffness are crucial, such as aerospace and automotive components. This results in structures that are both durable and fuel-efficient. Carbon fibers have low thermal expansion coefficients, meaning they maintain their shape and dimensions across a wide range of temperatures. This is crucial in applications subject to extreme temperature variations. Carbon is highly resistant to corrosion, making it suitable for use in aggressive environments, like chemical processing plants or marine applications. The properties of carbon fibers can be tailored to meet specific requirements by adjusting the fiber orientation, weave patterns, and resin formulations. This flexibility makes carbon prepregs versatile and adaptable to diverse applications.
Hot-Melt Process
Solvent Dip Process
Hot-melt process holds the biggest share in the market
A detailed breakup and analysis of the market based on the manufacturing process has also been provided in the report. This includes hot-melt process and solvent dip process. According to the report, hot-melt process accounted for the largest market share.
The hot-melt process, also known as hot-melt adhesive or hot glue process, refers to a method of joining or bonding materials using a thermoplastic adhesive that is heated until it becomes a liquid and then applied to the surfaces to be bonded. The hot-melt process allows for precise control over resin impregnation, ensuring consistent and uniform distribution of resin throughout the prepreg material. This consistency is critical for achieving predictable mechanical properties in the final composite product. Prepregs produced through the hot-melt process often have good tack properties, making them easier to handle and position during composite lay-up processes. This tackiness helps in reducing the risk of fiber misalignment and improving overall manufacturing efficiency.
Aerospace and Defense
Automotive
Electrical and Electronics
Wind Turbine
Sporting Goods
Others
Aerospace and defense hold the maximum share in the market
A detailed breakup and analysis of the market based on the end use industry has also been provided in the report. This includes aerospace and defense, automotive, electrical and electronics, wind turbine, sporting goods, and others. According to the report, aerospace and defense accounted for the largest market share.
Prepregs are extensively used in the manufacturing of aircraft structures, including wings, fuselages, empennages, and fairings. Their high strength and lightweight properties help reduce the weight of the aircraft, leading to improved fuel efficiency and performance. In helicopters, prepregs are used for rotor blades, tail booms, and other critical components. Their high stiffness and durability make them ideal for withstanding the dynamic loads and vibrations associated with rotary-wing aircraft. Prepregs are crucial in the aerospace industry for building lightweight and strong structures for spacecraft and satellites. They help reduce launch costs by minimizing the weight of these vehicles and payloads. Additionally, prepregs can withstand the extreme conditions of space, including vacuum and radiation.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
North America exhibits a clear dominance, accounting for the largest prepreg market share
The market research report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, North America accounted for the largest market share.
North America held the biggest market due to the rising emphasis on fuel efficiency and reducing greenhouse gas emissions. Besides this, the increasing focus on manufacturing lightweight and durable wind turbine blades, which are essential for enhancing the efficiency and reliability of wind energy generation is contributing to the market growth. Apart from this, the rising demand for lightweight and high-strength materials in the defense sector is supporting the growth of the market. Additionally, increasing advancements in manufacturing processes and resin formulations are propelling the growth of the market.
Asia Pacific is estimated to expand further in this domain due to the rising focus on minimizing material waste and energy consumption in various industrial operations. Moreover, the increasing popularity of composite materials is bolstering the growth of the market.
Key market players are investing in research operations to create advanced materials with improved properties. They are also developing prepregs with enhanced mechanical, thermal, and electrical properties to meet the evolving demands of various industries, such as aerospace, automotive, and wind energy. Top companies are expanding their production capabilities to meet growing demand by building new manufacturing facilities and increasing automation to improve efficiency and reduce production costs. They are also diversifying their product portfolios to cater to a broader range of applications by developing prepregs for niche markets and customizing products to meet specific customer requirements. Leading companies are working on developing eco-friendly prepregs with reduced environmental impact.
Axiom Materials Inc. (Kordsa Incorporated)
Composites One LLC (Synergy55 Inc.)
Gurit Holding
Hexcel Corporation
Mitsubishi Chemical Corporation
Park Aerospace Corp.
SGL Carbon SE
Solvay S.A.
Sunrez Corporation
Teijin Limited
Toray Industries Inc.
Ventec International Group
(Please note that this is only a partial list of the key players, and the complete list is provided in the report.)
In 2022, Kordsa Incorporated invested in composited technologies to reinforce its presence in Europe by acquiring major shares of Microtex Composites.
In April 2022, Gurit Holding announced the acquisition of 60% shares of Fiberline Composites A/S, which will help it enhance its product offering in the wind energy market.
In 2023, Hexcel Corporation announced the inauguration of its new engineered core operations plant in Morocco to fulfill the rising demand for lightweight and advanced composite materials in the aerospace sector.