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市場調査レポート
Texas Instruments DLPのリバースコスティングとリバースエンジニアリングプロセス分析
Texas Instruments DLPｮ-MEMS DMD: Reverse Costing Analysis
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Abstract
Yole Developpement is pleased to distribute System Plus Consulting reverse
costing report of the MEMS Digital Micro-mirror Device (DMD) for
pico-projectors supplied by Texas Instruments. Based on a complete reverse
engineering process the report provides an estimation of the production cost
as well as the selling price of the circuit.
This Texas Instruments DLPR component is used in pico-projectors systems which
can be integrated in phones or in pocket projectors. It uses a specific MEMS
technology process using around 187K micro-mirrors with a 7x7μm area to
perform a picture. Micro-mirrors are controlled by a CMOS integrated circuit
and SRAM memory. The device uses a wafer level packaging technology and a
ceramic substrate.
This report provides complete teardown of the MEMS with :
- Detailed photos
- Material analysis
- Schematic assembly description
- Manufacturing Process Flow
- In-depth economical analysis
- Manufacturing cost breakdown
- Selling price estimation
Table of Contents
Executive Summary p2
Reverse Costing methodology p6
Physical Analysis p7
- Physical Analysis Methodology
- Digital Micromirror Device
- Package
- Optical Apertures
- Ceramic substrate
- Micromirrors - Pictures
- ASIC Process Characteristics
- Functional Blocks Areas
- Synthesis Part 1
Manufacturing Process p20
- Front End Process Flow
- Back End Process Flow
- Wafer Fabrication Unit
- Synthesis Part 2
Manufacturing Cost p26
- Wafer Cost Data
- Main Steps of Economic Analysis
- ASIC Wafer Cost
- Front End MEMS Wafer Costs
- Breakdown per Process Steps
- Breakdown per Equipment
- Breakdown per Consumables
- Probe Test Cost
- Windows and Walls Costs
- Back End Wafer Cost
- Breakdown per Process Steps
- Breakdown per Equipment
- Breakdown per Consumables
- Total Wafer Cost
- DMD Silicon Cost
- Packaging Cost
- Final Test Cost
- Component Manufacturing Cost
- Synthesis part 3
Average Selling Price p53
- Definitions of Prices
- Manufacturing Price
- ASP Evolution by Quantity Order
Conclusion p56
Glossary p57
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