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製造業界でのラピッド・プロトタイピング

Emerging Industrial Manufacturing Technology--Rapid Prototyping

発行 Technical Insights, Inc.
出版日 2004年05月 商品コード 20927
ページ情報 英文  
価格
こちらの商品の販売は終了いたしました。

当商品の販売は、2011年07月19日を持ちまして終了しました。

原文目次

Research Overview

Rapid Prototyping Makes Headway into New Applications Due to its Speedy Processes

As manufacturers look for ways to speed up testing and designing of products, they are increasingly turning to rapid prototyping (RP). Rapid prototyping can save manufacturers money by enabling them to create a part quickly, test it, and then launch the hard tooling process. Manufacturers are also looking to RP to create short runs of parts and mass customize parts easily. Rapid prototyping is attracting varied end users including the automotive industry, toy manufacturers, golf equipment manufacturers, medical device suppliers, shoe manufacturers, and NASA.

This Technical Insights study examines rapid prototyping technology, analyzes its uses in various applications, and examines the techniques involved. The research also looks at the future of this technology and explains RP's importance in advanced manufacturing. The RP processes included in this study are fused deposition modeling, selective laser sintering, stereolithography (SLA), 3D printing, combination RP techniques, and Internet-based RP and RP software.

Mass Customization of Parts Spur Growth of Rapid Prototyping

A growing trend toward mass customization and demand for quick turnaround of parts has boosted the importance of RP in the manufacturing process. Rapid prototyping technologies are exceptionally useful for short runs of specifically tailored parts or products. With this technology, parts can be produced in hours and customization becomes as easy as changing a data file. Rapid prototyping can also aid engineering companies by enabling them to make prototypes quickly and within the office environment itself.

Rapid prototyping technologies aid engineers in designing parts without having to adapt to the constraints of traditional manufacturing. It helps digital manufacturers, designers, and engineers add customized features and complex designs in their products. Of all the processes, SLA is the best suited to customize parts because of its ability to produce fine feature details. Apart from this, it can also reduce the time taken to produce products. It serves various end users in the dental, hearing aid, jewelry, and motor sport markets.

3D Printing Poised to Be the 'Killer Application' that Inducts Rapid Prototyping into the Mainstream

Already having netted 40 percent of the RP industry, 3D printing is set to be the 'killer application' that will popularize RP technology. These expectations are based on its versatility, accommodation of a wide range of materials, and ability to be easily used in an office environment. Its potential can also be attributed to the fact that it does not have any geometric limitations and hence, engineers can design just about any part using this process. "Manufacturers have shown interest in 3D printing as it can help produce prototypes as well as parts for end use directly from a computer-aided design model," says the analyst.

Among its many firsts, 3D printing has the distinction of pioneering fabrication of ceramic parts. Its unique ability to tailor the material composition locally enables 3D printing to be used in the direct manufacture of structural components with exclusive microstructures and capabilities. "Developers of 3D printing process are currently focusing on speeding up the process and looking for new ways to use materials other than plastics for this application to broaden the range of applications," notes the analyst.

Frost & Sullivan Growth Partnership Service

Based on extensive and in-depth research, real-world consulting work, and new theories tested in hundreds of companies across many industries, Frost & Sullivan has evolved its Growth Partnership Services (GPS) program that provides established and emerging firms with powerful growth visions. Moving beyond token mission statements, GPS provides an actionable vision to growth consulting partners by illustrating how key intelligence and strategic research based on defined goals can guide day-to-day behavior and overall company direction. The foundation of Frost & Sullivan's GPS includes:

  • Assisting companies to reach their full potential in the core business
  • Providing growth strategies to help companies expand into related businesses
  • Preemptively redefining the core business during market turbulence
  • Applying the Frost & Sullivan framework to identify and address common mistakes resulting from misaligned corporate strategies
  • Recommending growth management strategies through continuous partnership

To maximize the potential for growth within a firm's internal and external environment, Frost & Sullivan consultants can facilitate the creation of strategic programs that deliver improved market success. Frost & Sullivan's strengths lie in combining strategic understanding with market expertise and applying these with absolute commitment to its clients' growth.

Benefits of this Service

Details of Real-world Uses of Rapid Prototyping

The study provides an analysis of the rapid prototyping (RP) market with an emphasis on real-world uses of the technology. This research is designed to acquaint executives with the concepts of RP and to see how it helps in changing the aerospace, automotive, medical, and jewelry industries.

Analysis of Main Rapid Prototyping Technologies

This research covers the four major rapid prototyping technologies - selective laser sintering, stereolithography, 3D printing, and fused deposition modeling - as well as software development that are an essential part of the RP technology. The study details how these technologies are changing to meet customer demand around the world.

Study of Future Trends and their Impact on the Technology

Rapid prototyping is about to change the way many companies do business. Like the photocopier changing the way we worked decades ago, 3D printing is likely to impact manufacturing industries tremendously. This research is likely to guide executives through this important new technology.

Evaluation of Impact of Market Forces on the Technology

The United States remains the leader in the RP market; however, Asia and Europe are gaining on it. Acquisitions and marketing agreements are changing the landscape of RP technology around the world. This change brings new opportunities for end users of RP services.

Descriptions of Various Uses of Technology

Rapid prototyping is altering the way consumer goods manufacturers create products. Whether they make shoes, golf equipment, jewelry, toys, or dentures, RP can accelerate time to market. This study gives many examples of how manufacturers are successfully using this technology to cut production times and satisfy customers.

TABLE OF CONTENTS

1 EXECUTIVE SUMMARY AND INTRODUCTION

  • Executive Summary
    • Executive Summary
    • Introduction to Rapid Prototyping
  • Rapid Prototyping (RP)
    • Why Advanced Manufacturing Matters
    • Rapid Tooling and RP

2 FUSED DEPOSITION MODELING (FDM)

  • Fused Deposition Modeling (FDM)
    • Introduction
    • Technical Drivers and Challenges
  • Key Developments in this Industry
    • North America
    • Europe

3 SELECTIVE LASER SINTERING (SLS)

  • Selective Laser Sintering (SLS)
    • Introduction
    • Technical Drivers and Challenges
  • Key Developments in this Industry
    • North America
    • Europe
    • Asia Pacific

4 STEREOLITHOGRAPHY (SLA)

  • Stereolithography (SLA)
    • Introduction
    • Technical Drivers and Challenges
  • Key Developments in this Industry
    • North America
    • Europe
    • Asia Pacific

5 3D PRINTING

  • 3D Printing
    • Introduction
    • Technical Drivers and Challenges
  • Key Developments in this Industry
    • North America
    • Europe
    • Middle East

6 RP TECHNIQUES COMBINED

  • Combining RP Techniques
    • Water-Based RP
    • North America
  • Combination Techniques
    • Introduction
    • Combining GMAW and RP
    • RP of Aluminum by Arc Welding
    • Robocasting
    • 3D Printing without Lasers
    • Producing Ceramic Shells
    • 3D Near-Net Shape Metal Parts Using 3D Printing
    • CeraPrint
    • Using 3-D Printing for Jewelry Prototypes

7 INTERNET-BASED RP AND RP SOFTWARE/MARKET IMPACT ANALYSIS

  • Internet-Based RP and RP Software
    • North America
    • Europe
    • Asia
  • Marketplace Impact Analysis
    • Introduction
    • Automotive Applications
    • RP and Formula 1
    • Medical RP
    • RP Helps Develop Prototypes for Consumer Goods
    • MIT Student Discovers How RP Can Make a Difference
    • Integrating Rapid Tooling with RP
    • Using RP and Rapid Tooling for Injection Molds
    • Using RP on the Battlefield
  • Market Analysis for RP
    • Market Analysis and Drivers
    • Market Forecast for RP

8 PATENTS/BIBLIOGRAPHY/CONTACTS

  • Patents
    • North America Patents - I
    • North America Patents - II
    • Europe
    • Asia
    • Africa
  • Bibliography
    • Bibliography
  • Contacts and Associations
    • Contacts
    • Associations

9 FROST & SULLIVAN 2004 SCIENCE AND TECHNOLOGY AWARDS

  • Technology Leadership
    • Award Description
    • Award Recipient
  • Excellence in Technology
    • Award Description
    • Award Recipient

10 DECISION SUPPORT TABLES

  • Number of Manufacturing Units
    • Manufacturing Units around the World
  • Manufacturing Employment
    • Number of Persons Employed in the Manufacturing Industry
  • Manufacturing Output
    • Manufacturing Industry Output
  • Contribution to GDP
    • Manufacturing Industry Contribution to GDP
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