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先端構造用炭素製品:炭素繊維・炭素フォーム・複合材

Advanced Structural Carbon Products: Fibers, Foams & Composites

発行 BCC Research
出版日 2009年01月 商品コード 79413
ページ情報 英文 213 pages
価格
こちらの商品の販売は終了いたしました。

当商品の販売は、2011年09月23日を持ちまして終了しました。

アップデート版はこちらになります。

Advanced Structural Carbon Products: Fibers, Foams & Composites
出版日: 2011年09月
商品コード: 214628

原文目次

Abstract

INTRODUCTION

STUDY GOALS AND OBJECTIVES

The goal of this study is to provide a comprehensive understanding of advances in structural carbon materials manufacturing, its commercial applications, and its worldwide markets. For the purposes of this report, these materials will include all types of carbon fibers, carbon foams, monolithic structural graphite, and carbon-reinforced carbon composites.

To attain this goal, several objectives will be met. The major types of structural carbon materials will be described, including key physical and chemical properties, raw materials, and manufacturing processes. Commercial applications in which these materials are used will be discussed.

Present consumption and future demand for these materials will be evaluated for the United States and other major geographical markets. Trends in technology will be analyzed and forecasted. The impact of governmental regulations will be ascertained. The dynamics of the structural carbons industry will be outlined along with profiles of key manufacturers.

REASONS FOR DOING THE STUDY

This study is an update of an earlier BCC report that was published in 2005. The structural carbon materials industry and markets have continued to develop in the 3 years since the previous edition was published.

The structural carbon materials industry serves mature industries such as defense and aerospace, with a wide variety of products satisfying the requirements of well-established applications. These sectors are heavily regulated. However, continuous technical innovations and attempts to make its technologies available to civil markets (at affordable prices) are leading to new application segments.

Corporations engaged in the structural carbons industry must understand the significance of these trends to manage their enterprise and its resources effectively. Stakeholders in these competitive technologies and products must understand the impact of these trends upon their operations. End users of structural carbons must consider the effect of these changes to select the most cost-effective option among newly available products and technologies prior to committing significant capital resources.

INTENDED AUDIENCE

Over the next half-decade significant change will take place in global structural carbon products and applications. Technological advances in improving structure-property relationships of advanced carbon materials and breakthroughs in the manufacturing processes - resulting in lower costs - will lead to novel applications. This study analyzes the driving forces that will shape the structural carbons industry over next few years.

Consequently, the information presented in this study is very important to:

  • Members of the financial community who must understand, assess, and rate the effect of forthcoming changes in the structural carbons industry based upon the financial performance of the companies active in this market segment
  • Chief executive officers who must effectively manage the assets of their company so as to benefit from forthcoming changes in the structural carbons industry
  • Directors of planning who must incorporate anticipated changes in the structural carbons industry into corporate planning documents
  • Directors of manufacturing who must implement new structural carbons technology and products into their operations
  • Directors of engineering, research, and development who must incorporate the latest in structural carbons technology and products into their designs and projects
  • Decision makers at major structural carbons consumers, such as the Department of Defense contractors involved in aerospace and aircraft manufacturing
  • Executives at companies engaged in developing competitive materials and technologies such as other reinforcement fibers like Kevlar or composites manufactured with other matrix materials such as ceramics or metal.

SCOPE OF REPORT

This report covers technological, economic, and business conditions in the structural carbons industry. Although this report is primarily a study of the U.S. market, analysis and forecasts are also provided for global markets. Included in this report are descriptions of market forces relevant to the structural carbons industry and their areas of application.

The U.S. market is presented by type of structural carbons along with growth forecasts through 2013. The driving forces in the industry and the structure of the industry are also examined. International aspects of the structural carbons industry are discussed with respect to all the geographic regions and type of structural carbon material. Lastly, brief profiles of the major manufacturers are presented.

METHODOLOGY AND INFORMATION SOURCES

The report' s findings and conclusions are based on information gathered from a wide range of sources, including vendors, users, and engineering and consulting firms. Interview data were combined with information gathered through an extensive review of secondary sources such as trade publications, trade associations, company literature, and online databases to produce the projections contained in this report.

The base year for analysis and projection is 2007. With 2007 as a baseline, market projections were developed for 2008 to 2013. These projections are based on a combination of a consensus among the primary contacts combined with our understanding of the key market drivers and their impact from a historical and analytical perspective.

Table of Contents

Chapter- 1: SUMMARY 2

  • SUMMARY TABLE U.S. MARKET FOR STRUCTURAL CARBON MATERIALS BY USER SEGMENT, THROUGH 2013 ($ MILLIONS) 5
  • SUMMARY FIGURE U.S. MARKET FOR STRUCTURAL CARBON MATERIALS BY USER SEGMENT, 2007-2013 ($ MILLIONS) 6

Chapter- 2: INDUSTRY AND MARKETS OVERVIEW 6

  • UNITED STATES MARKET 7
  • FIGURE 1 UNITED STATES MARKET FOR ADVANCED STRUCTURAL CARBONS BY TYPE, 2007 (TOTAL = $1.7 BILLION) 7
  • FIGURE 1 (CONTINUED) 8
  • FIGURE 2 PROJECTED GROWTH RATE IN U.S. STRUCTURAL CARBONS MARKET, 2008-2013 (CAGR%) 8
  • FIGURE 2 (CONTINUED) 9
  • GLOBAL MARKETS 9
  • FIGURE 3 GLOBAL ADVANCED STRUCTURAL CARBONS MARKET BY TYPE, 2007 (TOTAL = $4.3 BILLION) 9
  • FIGURE 3 (CONTINUED) 10
  • FIGURE 4 GLOBAL STRUCTURAL CARBONS CONSUMPTION BY WORLD REGION, 2007 (%) 10
  • RESEARCH AND TECHNOLOGY TRENDS 11
  • INDUSTRY STRUCTURE 11
  • INDUSTRY STRUCTURE (CONTINUED) 12

Chapter- 3: TECHNICAL OVERVIEW 85

  • INTRODUCTION TO ADVANCED STRUCTURAL CARBON PRODUCTS 13
  • FIGURE 5 TYPES OF STRUCTURAL CARBON PRODUCTS 13
  • IMPORTANCE OF MECHANICAL PROPERTIES 14
  • CARBON FIBERS 14
  • RAW MATERIALS FOR CARBON FIBERS 15
  • Types of Raw Materials 15
  • Rayon 16
  • PAN 16
  • Pitch 16
  • Raw Material and Fiber Properties Relationship 17
  • TABLE 1 DEPENDENCE OF CARBON FIBER PROPERTIES ON RAW MATERIALS 17
  • PAN-Based Fibers 18
  • Pitch-Based Fibers 18
  • Rayon-Based Fibers 18
  • MANUFACTURING PROCESS 19
  • PAN Carbon Fiber Process 19
  • Precursor Preparation 20
  • Polymerization 20
  • Spinning and Stretching 20
  • Stabilization 21
  • Carbonization 21
  • Surface Treatment 22
  • Sizing 23
  • Pitch Carbon Fiber Process 23
  • Precursor Preparation 23
  • Pitch Refining 23
  • Isotropic Pitch 24
  • Aniostropic or Mesophase Pitch 24
  • Thermal Modifications 25
  • Solvent Modification 25
  • Chemical Modification 25
  • Catalytic Modification 25
  • Melt Spinning 26
  • Stabilization 26
  • Carbonization 26
  • Graphitization 27
  • Viscose Rayon Carbon Fiber Process 27
  • Vapor-Grown Carbon Fibers 28
  • CHEMICAL AND PHYSICAL PROPERTIES 28
  • Structural Property Relationship for Carbon Fibers 28
  • Density 28
  • Modulus 29
  • Impact of Fiber Diameter 29
  • Electrical and Thermal Conductivity 29
  • Thermal Stability 29
  • TABLE 2 STRUCTURAL PROPERTY RELATIONSHIPS FOR CARBON FIBERS DERIVED FROM VARIOUS PRECURSORS 30
  • CARBON FIBER PRODUCT FORMS 30
  • Carbon Fiber Product Grades 30
  • PAN-Derived Fibers 30
  • Pitch-Derived Fibers 30
  • Tow 31
  • Carbon Fiber Cloth 31
  • Prepreg 31
  • EMERGING MANUFACTURING TECHNOLOGIES 32
  • Microwave-Assisted Plasma (MAP) Process 32
  • Ultraviolet (UV) Stabilization of PAN-based Carbon Fibers 33
  • Rapid Oxidation Step 33
  • Rapid Oxidation Step (Continued) 34
  • Advances in Spinneret Design 35
  • Surface Modification of Carbon Fibers 35
  • Advances in Pitch-Based Fiber Technology 36
  • Carbon Nanotubes Reinforcement of Carbon Fibers 36
  • Continuous Carbon Fiber Produced from Carbon Nanotubes 37
  • High-Thermal-Conductivity Carbon Fibers 38
  • Hollow Carbon Fibers 38
  • Carbon Nanofibers 39
  • Activated Carbon Fibers 39
  • Vapor-Grown Carbon Fibers (VGCF) 40
  • Three-Dimensional Carbon Fibers 40
  • MANUFACTURERS OF PAN-BASED FIBERS 41
  • Small-Tow Manufacturers 41
  • Cytec' s Carbon Fiber Production 41
  • Cytec' s Carbon … (Continued) 42
  • Hexcel' s Carbon Fiber Production 43
  • Other Manufacturers 44
  • Large-Tow Carbon Fiber Manufacturers 44
  • Zoltek Companies, Inc. 44
  • Toho Tenax America 45
  • SGL Carbon Fibers and Composites 46
  • MANUFACTURERS OF PITCH-BASED CARBON FIBERS 47
  • CARBON FIBER COMPOSITES 48
  • Carbon-Fiber-Reinforced Polymer Composites (CFRP) 48
  • Manufacturing Processes 49
  • Molding Process 49
  • Roving Process 49
  • Mechanical Properties 50
  • TABLE 3 TYPICAL MECHANICAL PROPERTIES OF CARBON-FIBER-REINFORCED POLYMER COMPOSITES 50
  • Carbon-Fiber-Reinforced Metal Composites (CFRM) 50
  • Manufacturing Processes 50
  • Mechanical Properties 51
  • TABLE 4 TYPICAL MECHANICAL PROPERTIES OF CARBON-FIBER-REINFORCED METAL COMPOSITES 51
  • CARBON FOAMS 51
  • RAW MATERIALS 52
  • TABLE 5 PROPERTIES OF PITCH RAW MATERIALS USED FOR CARBON FOAM MANUFACTURING 52
  • MANUFACTURING PROCESS 53
  • Flash Process 53
  • Blowing Gases 53
  • Sol-Gel Process 54
  • CHEMICAL AND PHYSICAL PROPERTIES 54
  • TABLE 6 PHYSICAL PROPERTIES OF PITCH-DERIVED CARBON FOAMS 54
  • TABLE 6 (CONTINUED) 55
  • EMERGING TECHNOLOGICAL TRENDS 55
  • Uniform-Density-Gradient Carbon Foams 55
  • Reinforced Carbon Foams 56
  • High-Strength Carbon Foams by Chemical Vapor Infiltration 57
  • Carbon Foams by Template Approach 57
  • Pitch-Based Carbon Foam 57
  • Carbon Foams for Pistons 58
  • High-Thermal-Conductivity Carbon Foams 58
  • Magnetic Carbon Nanofoams 58
  • Low-Cost Carbon Foams 59
  • MANUFACTURERS OF CARBON FOAMS 59
  • Honeywell 59
  • POCO Graphite 60
  • Touchstone Research Laboratory 61
  • University of Dayton and Wright U.S. Air Force Laboratory Alliance 61
  • STRUCTURAL GRAPHITE 62
  • TYPES AND MANUFACTURING OF GRAPHITE MATERIALS 62
  • Natural Graphite 62
  • Synthetic Graphite 62
  • FIGURE 6 SCHEMATIC OF MANUFACTURING PROCESS FOR SYNTHETIC GRAPHITE 63
  • PHYSICAL AND CHEMICAL PROPERTIES 64
  • Crystalline Structure 64
  • FIGURE 7 CRYSTALLINE STRUCTURE OF GRAPHITE 64
  • Lubrication 65
  • Thermal Properties 65
  • Oxidation Resistance 65
  • Chemical Resistance 66
  • Mechanical Properties 66
  • TABLE 7 PHYSICAL PROPERTIES OF GRAPHITE MATERIALS 67
  • EMERGING TECHNOLOGIES 67
  • Porous Graphite 67
  • High-Temperature Graphite Process 67
  • Flexible Graphite Sheets with Reduced Anisotropy 68
  • Expandable Graphite 68
  • Nanographite 69
  • CARBON-CARBON STRUCTURAL COMPOSITES 70
  • TYPES OF STRUCTURAL COMPOSITE MATERIALS 70
  • CARBON-REINFORCED CARBON MATRIX COMPOSITES 71
  • TABLE 8 ADVANTAGES AND DISADVANTAGES OF CARBON-CARBON COMPOSITES 72
  • DIFFERENCES BETWEEN GRAPHITE AND CARBON-CARBON COMPOSITES 73
  • TABLE 9 COMPARISON OF PHYSICAL PROPERTIES OF GRAPHITE AND CARBON-CARBON COMPOSITES 73
  • CHEMICAL AND PHYSICAL PROPERTIES 74
  • REINFORCEMENT ARCHITECTURE 74
  • One-Dimensional Architecture 75
  • Two-Dimensional Architecture 75
  • Three-Dimensional Architecture 76
  • Multidimensional Architecture 76
  • Foams for Reinforcement 77
  • MANUFACTURING PROCESSES 77
  • Architecture of Reinforcement Phase 77
  • Infiltration of Matrix Phase 78
  • Raw Materials for Matrix Phase 78
  • Chemical Vapor Infiltration Process 78
  • Temperature Gradient Process 79
  • Isothermal Process 79
  • Pressure Gradient Process 80
  • Liquid Pitch Infiltration Process 80
  • Raw Materials 80
  • Manufacturing Process 81
  • Low-Pressure Process 81
  • High-Pressure Process 81
  • Thermosetting Resins as Matrix Precursors 82
  • FIGURE 8 REPRESENTATION OF CARBON-CARBON COMPOSITE MANUFACTURING PROCESS 83
  • STRUCTURE AND PROPERTY RELATIONSHIPS 83
  • Microstructural Features 83
  • TABLE 10 COMPARISON OF CARBON-CARBON COMPOSITES PROPERTIES MANUFACTURED BY VARIOUS PROCESSING ROUTES 84
  • Mechanical Properties 85
  • Young' s Modulus 85
  • Strength 86
  • Fatigue and Creep 86
  • Effect of Temperature on Mechanical Properties 86
  • Effect of Oxidation on Mechanical Properties 87
  • Thermal Properties 87
  • Friction and Wear Properties 88
  • OXIDATION PROTECTION FOR CARBON-CARBON COMPOSITES 88
  • EMERGING TECHNOLOGIES 89
  • Oxidation Inhibition of Carbon-Carbon Composites 89
  • Rapid-Oxidative-Stabilization Composites 89
  • High-Purity Carbon-Carbon Composites 90
  • High-Density Carbon-Carbon Composites 90
  • Elimination of Need for Oxidative Stabilization of Carbon Composites 90
  • Novel Methods of Making Carbon-Carbon Composites 91
  • Sequential Deposit of Carbon Matrix and In Situ Polymerization 92
  • Rapid Processing of Carbon-Carbon Composites 93
  • Protective Coatings 93
  • Detecting Flaws in the Carbon Composites 94
  • Carbon-Carbon Composites from Densified Carbon Foam 94
  • Low-Temperature Densification Using Sugar Pyrolysis 94
  • Thick Three Dimensional Preforms for Carbon-Carbon Composites 95
  • High-Strength Composites Developed by NASA and JPL 95
  • Carbon-Carbon Frictional Composites for Elevator Brakes 96
  • Joining Carbon-Carbon Composites 96
  • Nanotubes in Carbon-Carbon Composites 97

Chapter- 4: COMMERCIAL APPLICATIONS 71

  • CARBON FIBER APPLICATIONS 98
  • TABLE 11 PROPERTIES AND APPLICATIONS OF CARBON FIBERS 98
  • AEROSPACE AND DEFENSE INDUSTRY 99
  • Space Vehicles 99
  • Unmanned Spacecraft 99
  • Manned Spacecraft 100
  • Launch Vehicles 100
  • Total U.S. Space Market 101
  • TABLE 12 U.S. SPACE VEHICLE MARKET, THROUGH 2013 ($ BILLIONS) 101
  • Defense Market 101
  • Defense Aviation 101
  • Defense … (Continued) 102
  • TABLE 13 SALES OF U.S. MILITARY AIRCRAFT, THROUGH 2013 ($ BILLIONS) 103
  • Missiles 103
  • TABLE 14 U.S. MISSILE SHIPMENTS, THROUGH- 2013 ($ BILLIONS) 104
  • Commercial Aviation 104
  • Large Aircraft 104
  • TABLE 15 DELIVERIES OF LARGE U.S.-MADE COMMERCIAL AIRCRAFT BY TYPE, THROUGH 2013 (UNITS) 105
  • Carbon Fiber Consumption 105
  • TABLE 16 CONSUMPTION OF CARBON-FIBER-REINFORCED COMPOSITES IN U.S.-MADE COMMERCIAL AIRLINERS 106
  • GROUND TRANSPORT 107
  • Trains and Locomotives 107
  • Motor Vehicles 108
  • INDUSTRIAL APPLICATIONS 109
  • WIND ENERGY 110
  • TABLE 17 TRENDS IN U.S. WIND POWER CAPACITY, THROUGH 2013 (MW) 110
  • TABLE 18 U.S. MARKET FOR WIND TURBINE ROTOR BLADES, THROUGH 2013 ($ MILLIONS) 111
  • SPORTING GOODS 111
  • Golf Clubs 112
  • TABLE 19 U.S. MARKET FOR CARBON FIBER COMPOSITE GOLF CLUBS, THROUGH 2013 ($ MILLIONS) 113
  • Bicycles 113
  • Recreational Boating 113
  • Sport Fishing 114
  • TABLE 20 U.S. SHIPMENTS OF CARBON FIBER FISHING RODS, THROUGH-2013 ($ MILLIONS) 115
  • Other Applications 115
  • INFRASTRUCTURE 115
  • New Bridge Construction 116
  • Bridge Repairs 117
  • Column Repairs 118
  • Seismic Retrofit 119
  • High-Strength Building Construction 120
  • Engineered Wood Products 121
  • Tension Leg Platform Tethers from Carbon Composites 121
  • Smarter and Stronger Concrete 122
  • New Manufacturing Process for Reinforced Concrete 122
  • THERMAL MANAGEMENT 123
  • Conductive Plastics 124
  • OTHER APPLICATIONS 125
  • Biocompatibility Applications 125
  • Electrochemical Applications 125
  • Static Dissipation Applications 126
  • Lightweight Telescope Mirrors 126
  • Hollow Carbon Fibers in Molecular Sieve Applications 127
  • Emerging Energy Systems 127
  • Turtle Airship Uses Carbon Composites 127
  • CARBON FIBERS MARKET GROWTH 127
  • TABLE 21 U.S. CONSUMPTION OF CARBON FIBERS, THROUGH 2013 (THOUSAND LBS.) 128
  • FIGURE 9 U.S. CARBON FIBER CONSUMPTION BY INDUSTRY SEGMENT, 2008 VS. 2013 (%) 129
  • TABLE 22 U.S. MARKET FOR CARBON FIBERS, THROUGH 2013 ($ MILLIONS) 130
  • FIGURE 10 U.S. CARBON FIBER MARKET BY INDUSTRY, 2008 VS.2013 (% OF TOTAL MARKET VALUE) 131
  • CARBON FOAM APPLICATIONS 131
  • AEROSPACE AND DEFENSE 132
  • Radiators 132
  • Fire Barrier Applications 132
  • Brakes 132
  • GROUND TRANSPORTATION 132
  • Automotive Radiators 133
  • Shock Absorbers and Bumpers 133
  • Other Automotive Applications 133
  • INDUSTRIAL APPLICATIONS 134
  • Sandwich Panels 134
  • Electronic Heat Sinks 134
  • Phase-Change Materials 134
  • ENERGY 135
  • Batteries 135
  • Fuel Cells 135
  • Radiators 136
  • Humidifiers 136
  • Supercapacitors 137
  • Nuclear Reactor Cores 137
  • Gas Storage 137
  • OTHER APPLICATIONS 137
  • Personal Cooling Devices 137
  • Health Care Applications 138
  • Acoustic Absorber Materials 138
  • CARBON FOAM MARKET GROWTH 138
  • TABLE 23 U.S. CONSUMPTION OF CARBON FOAM, THROUGH 2013 (THOUSAND LBS.) 139
  • FIGURE 11 U.S. CONSUMPTION OF CARBON FOAM BY INDUSTRY SECTOR, 2008 VS. 2013 (% TOTAL CONSUMPTION) 140
  • TABLE 24 U.S. CARBON FOAM MARKET GROWTH BY INDUSTRY, THROUGH 2013 ($ MILLIONS) 141
  • STRUCTURAL GRAPHITE APPLICATONS 141
  • AEROSPACE AND DEFENSE 141
  • GROUND TRANSPORTATION 142
  • INDUSTRIAL APPLICATIONS 143
  • Chemical Industry Applications 143
  • Mechanical Applications 144
  • Bearings and Brushes 144
  • TABLE 25 TYPICAL APPLICATIONS FOR GRAPHITE BEARINGS 145
  • Seals 145
  • Friction Materials 145
  • Metallurgy 146
  • Glassware 147
  • Refractory Applications 147
  • ENERGY 148
  • Fuel Cells 148
  • Nuclear Industry Applications 148
  • Hydrogen Storage 149
  • STRUCTURAL GRAPHITE MARKET GROWTH 150
  • TABLE 26 U.S. CONSUMPTION OF STRUCTURAL GRAPHITE BY INDUSTRY, THROUGH 2013 (THOUSAND LBS.) 150
  • FIGURE 12 U.S. CONSUMPTION OF STRUCTURAL GRAPHITE BY INDUSTRY SEGMENT, 2007 VS. 2013 (% OF TOTAL LBS. CONSUMED) 151
  • TABLE 27 U.S. MARKET FOR STRUCTURAL GRAPHITE BY INDUSTRY SEGMENT, THROUGH 2013 ($ MILLIONS) 152
  • CARBON-CARBON COMPOSITES APPLICATIONS 152
  • AEROSPACE 152
  • Space Vehicle Thermal Protection Systems 153
  • Space … (Continued) 154
  • Aircraft Engine Components 155
  • Aircraft Brakes 156
  • Other Aerospace Applications 157
  • GROUND TRANSPORTATION 157
  • Ground Transportation (Continued) 158
  • INDUSTRIAL APPLICATIONS 158
  • Refractory Structures 159
  • Glass Industry 159
  • Corrosion-Resistant Structures 160
  • Thermal-Management Solutions 160
  • ENERGY 161
  • OTHER APPLICATIONS 161
  • Biocompatible Structures 161
  • CARBON-CARBON COMPOSITES MARKET GROWTH 161
  • TABLE 28 U.S. CONSUMPTION OF CARBON-CARBON COMPOSITES BY INDUSTRY, THROUGH 2013 (THOUSAND LBS.) 162
  • FIGURE 13 U.S. CARBON-CARBON COMPOSITES CONSUMPTION BY INDUSTRY TYPE, 2007 VS. 2013 (%) 163
  • TABLE 29 U.S. MARKET FOR CARBON-CARBON COMPOSITES BY INDUSTRY, THROUGH 2013 ($ MILLIONS) 164
  • FIGURE 14 U.S. CARBON-CARBON COMPOSITES MARKET SHARES BY INDUSTRY, 2007 VS. 2013 (%) 164
  • FIGURE 14 (CONTINUED) 165
  • MARKETS FOR ADVANCED STRUCTURAL CARBONS 165
  • TABLE 30 U.S. CONSUMPTION OF STRUCTURAL CARBONS BY TYPE OF MATERIAL, THROUGH 2013 (THOUSAND LBS.) 165
  • FIGURE 15 STRUCTURAL CARBON PRODUCT SHARES OF TOTAL U.S. STRUCTURAL CARBON CONSUMPTION, 2007 VS. 2013 (%) 166
  • TABLE 31 U.S. MARKET FOR STRUCTURAL CARBON MATERIALS BY TYPE OF MATERIAL, THROUGH 2013 ($ MILLIONS) 167
  • FIGURE 16 STRUCTURAL CARBON PRODUCT SHARES OF TOTAL U.S. STRUCTURAL CARBON CONSUMPTION, 2007 VS. 2013 (%) 168

Chapter- 5: INDUSTRY STRUCTURE AND MARKET DRIVERS 16

  • MARKETS FOR STRUCTURAL CARBON MATERIALS 169
  • MANUFACTURERS OF STRUCTURAL CARBONS 169
  • Carbon Fibers 170
  • FIGURE 17 LEADING U.S. CARBON FIBER SUPPLIERS' SHARE OF TOTAL U.S. CONSUMPTION, 2007 (%) 170
  • Carbon Foams 171
  • FIGURE 18 LEADING U.S. CARBON FOAM SUPPLIERS' SHARE OF TOTAL U.S. CONSUMPTION, 2007 (%) 171
  • Structural Graphite 172
  • FIGURE 19 LEADING U.S. STRUCTURAL GRAPHITE SUPPLIERS' SHARE OF TOTAL U.S. CONSUMPTION, 2007 (%) 172
  • Carbon-Carbon Composites 173
  • FIGURE 20 LEADING U.S. CARBON-CARBON COMPOSITE SUPPLIERS' SHARE OF TOTAL U.S. CONSUMPTION, 2007 (%) 173
  • SWOT ANALYSIS OF STRUCTURAL CARBONS INDUSTRY 174
  • Strengths 174
  • Weaknesses 174
  • Opportunities 174
  • Threats 175
  • MARKET DRIVERS 175
  • ECONOMIC FACTORS 175
  • LEGAL AND REGULATORY FACTORS 176
  • Price-Fixing in the Carbon Fibers and Composites Industry 176
  • Price-Fixing in the Graphite Industry 177
  • INDUSTRY FACTORS 177
  • Capacity Trends 177
  • Price Trends 178
  • New Technologies and New Entrants to the Business 178
  • Influence and Leverage 178
  • Buyers' Influence and Leverage 178
  • Suppliers' Influence and Leverage 179
  • Substitute Products 179
  • COMPETITIVE STRATEGIES IN THE STRUCTURAL CARBONS INDUSTRY 180
  • NEW BUSINESS DEVELOPMENT 180
  • COMPETITIVE PRICING 181
  • VERTICAL INTEGRATION 182
  • GLOBAL STRATEGIC ALLIANCES 182
  • Mitsubishi Rayon' s Expansion Plans and Alliance with SGL 182
  • Zoltek and BMW Automotive Group 183
  • Zoltek and TechFab 183
  • GrafTech and Ballard Power Systems 183
  • Zoltek and Ballard Power Systems 184
  • Zoltek and Leggett & Pratt 184
  • Hexcel and Airbus Industries 184
  • Hexcel and Boeing 184

Chapter- 6: INTELLECTUAL PROPERTY AND TECHNOLOGY TRENDS ANALYSIS 3

  • INTELLECTUAL PROPERTY ANALYSIS 185
  • TABLE 32 PATENTS ISSUED TO LEADING MANUFACTURES IN STRUCTURAL CARBON MATERIALS TECHNOLOGY, 1996-2008 186
  • TECHNOLOGY DEVELOPMENT TRENDS 186
  • TECHNOLOGY DEVELOPMENT … (CONTINUED) 187

Chapter- 7: INTERNATIONAL ASPECTS OF STRUCTURAL CARBONS BUSINESS 3

  • TABLE 33 GLOBAL MARKET FOR STRUCTURAL CARBON BY TYPE OF MATERIAL, 2007 ($ MILLIONS) 188
  • FIGURE 21 COMPARISON OF ADVANCED STRUCTURAL CARBONS CONSUMPTION IN WORLD REGIONS BY TYPE OF MATERIAL, 2006 (%) 189
  • TABLE 34 GLOBAL STRUCTURAL CARBONS MARKET GROWTH BY REGION, THROUGH 2013 ($ MILLIONS) 190

Chapter- 8: PROFILE OF MANUFACTURERS 27

  • U.S. MANUFACTURERS
  • AAR COMPOSITES
  • ADVANCED CARBON TECHNOLOGIES, INC.
  • ADVANCED COMPOSITES, INC.
  • AEROSPACE COMPOSITE PRODUCTS CO.
  • ALBANY ENGINEERED COMPOSITES
  • APPLIED SCIENCES, INC.
  • ASBURY CARBONS
  • GOODRICH CORP.
  • BOEING CO.
  • BTG COMPOSITES, INC.
  • CARBON-CARBON ADVANCED TECHNOLOGIES, INC.
  • CARBON COMPOSITES CO.
  • CYTEC CORP.
  • FIBER INNOVATIONS, INC.
  • FIBER MATERIALS, INC.
  • FIBERSPAR CORP.
  • FORESEE ORTHOPEDIC PRODUCTS
  • FRONTIERS MATERIALS CORP.
  • GRAFIL, INC.
  • GRAPHITE METALLIZING CORP.
  • GRAPHITE SALES, INC.
  • GRAFTECH INTERNATIONAL, LTD.
  • GRAPHTEK, LLC
  • HELWIG CARBON PRODUCTS, INC.
  • HEXCEL CORP.
  • HITCO CARBON COMPOSITES, INC.
  • HONEYWELL INTERNATIONAL, INC.
  • KIRKWOOD INDUSTRIES, INC.
  • MER CORP.
  • MINERALS TECHNOLOGY, INC.
  • MORGAN ADVANCED MATERIALS AND TECHNOLOGY
  • POCO GRAPHITE, INC.
  • POLESE CO.
  • ROC CARBON CO.
  • SCHUNK GRAPHITE TECHNOLOGY, LLC
  • SGL CARBON GROUP
  • SHAMOKIN FILLER CO.
  • SIOUX MANUFACTURING CORP.
  • SPAULDING COMPOSITES CO.
  • SPENCER COMPOSITE CORP.
  • ST. MARYS CARBON CO.
  • SUPERIOR GRAPHITE CO.
  • TECHFAB LLC
  • TOHO TENAX AMERICA, INC.
  • TORAY CARBON FIBERS AMERICA, INC.
  • TOUCHSTONE RESEARCH LABORATORY, LTD.
  • TPI COMPOSITES, INC.
  • ULTRAMET, INC.
  • V2 COMPOSITE, INC.
  • YLA, INC.
  • ZOLTEK COMPANIES, INC.
  • INTERNATIONAL MANUFACTURERS
  • ANAORI CARBON CO., LTD.
  • ANSHAN EAST ASIAN CARBON FIBERS CO., LTD.
  • ATLAS COMPOSITES, LTD.
  • BRANWELL GRAPHITE, LTD.
  • C2 COMPOSITES
  • CARBONE LORRAINE WORLDWIDE
  • EDERENA CONCEPT
  • GRUPO ANTOLIN INGENIERIA S.A
  • MITSUBISHI CHEMICAL CORP.
  • MITSUBISHI RAYON CO., LTD.
  • NIPPON GRAPHITE FIBER CORP
  • NIPPON SHEET GLASS CO., LTD.
  • TAIWAN CARBON TECHNOLOGY CO., LTD.
  • TOHO TENAX CO., LTD.
  • TORAY INDUSTRIES, INC.
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