Biological Assay Development, Validation & Maintenance

Critical Approaches for Critical Assays

Biological Assay Development, Validation & Maintenance
-バイオアッセイ開発、検証、メンテナンス学会-

2012年4月30日 - 5月2日 · The Fairmont Copley Plaza Hotel · Boston, MA

アジェンダ

プレカンファレンスワークショップ - 2012年4月30日, 月曜日

Workshop #1:

Advanced Tools for Assessing and Controlling Assay Variability and Spurious OOS Results

Workshop Leader:
Laureen E. Little, Ph.D., Principal Consultant, Quality Services
Workshop Instructors:
Timothy Schofield, M.A., Managing Director, Arlenda
David Lansky, Ph.D., President, Precision Bioassay Inc.

Part 1: Managing Variability in the Bioassay
This workshop will highlight the association between bioassay measurement variability and decision risks associated with their use, and will illustrate designs and data analysis strategies for managing those risks. Topics covered by this session include:

  • The relationship between systematic and random variability, and decision risks during product development and monitoring
  • Experimental strategies for exploring sources of variability
  • Bioassay designs using blocking and randomization to mitigate the risk of systematic variability
  • Effective use of replication in release measurement, stability assessment, and bioassay maintenance

This workshop will combine concepts with hands-on exercises to reinforce the implementation of the design and analysis tools.

Timothy Schofield has recently joined Arlenda, a statistical consulting and software company providing support to the pharmaceutical, devices, and analytical testing industries. Prior to joining Arlenda Tim was Director in the U.S. Regulatory Affairs department of GlaxoSmithKline where he provided regulatory support to vaccines, as well as head of the Nonclinical Statistics department in Merck Research Labs, supporting development and manufacture of Merck pharmaceuticals, biologics, and vaccines. In addition to his service to GSK and Merck, Tim is co-chair of the USP Statistics Expert Committee and a member of the USP Bioassay Validation ad hoc panel where he led efforts to write Chapter <1033> Bioassay Validation.

Part 2: Approaches to Determining and Minimizing OOS from Bioassays
For processes with low variation, high precision measurement systems, and wide customer specifications it is relatively easy to avoid out of specification results. Unfortunately, for many biotechnology products, the (required) bioassay often has large variation; this alone raises several challenges for management. Product specifications should be driven by customer (medical) needs (i.e., the width of the therapeutic window). To separate process variation in potency from measurement variation requires some assay replication; in some cases stability data can provide an estimate of assay variation. In this workshop we will develop:

  • A conceptual understanding of how medical needs (or clinical experience) can drive a set of relevant product specifications.
  • An understanding of how product specifications, combined with process capability, and process variation determine total error limits on reportable values.
  • Several practical methods for each of the following: establishing approximate product specifications, estimating process variation, and estimating assay errors.
  • An understanding of the tradeoffs among product specifications, assay bias, assay variability, product degradation rates, numbers of replicate assays, and the risk of OOS.
  • Finally, based on this background, understand how to use the validation approach in draft USP <1033> to set assay validation performance criteria that will simultaneously control the risk of OOS while keeping the number of assay replicates required under a practical limit.

David Lansky's educational background includes a year at the University of Michigan in Electrical and Computer Engineering, a B.S. in Botany from San Francisco State University, followed by three graduate degrees from Cornell: an M.S. in Entomology then an M.S. and Ph.D. in Biometry. David has worked on bioassay development, analysis and validation for over 20 years. Most of his experience is in industry, including 10 years at Searle/Monsanto/Pharmacia and nine years as the owner and lead consultant at Precision Bioassay, Inc., a consulting firm focused on statistical methods and software for bioassay.

Workshop #2:

Bioassay Development Basics 101

Workshop Leaders:
Michael Merges, Director, Biopharmaceutical Support Services, Catalent Pharma Solutions
Michael Sadick, Ph.D., Senior Manager of Biopharmaceutical Characterization, Development and Analytical Services, Catalent Pharma Solutions

Biological assays can be precise and easy to perform. This bioassay development workshop will begin with an overview of the basic tools required for success: analyst training, critical reagent maintenance, laboratory/equipment set-up and regulatory expectations for Phase I/I/III clinical trials. Practical approaches to designing assay formats, system suitability, and preparation for bioassay transfer will be discussed and case studies will be presented.

  • Analyst training
  • Critical reagent care
  • Assay formats
  • Cells
  • Team with a CRO?
  • Regulatory expectations

Michael Merges is Director of Catalent's Biopharmaceutical Support Services (BPS). BPS's focus is the transfer, development, validation, and performance of bioassays. Michael has experience with many techniques including cell-based (primary cells and cell lines) bioassays, immunological/neutralization assays, ELISA, and Flow Cytometry. He joined Catalent from Lonza where he was Associate Director of Bioservices. Prior to that, he was at the University of Maryland's Institute of Human Virology where he served as the Institute's Research Supervisor. He has also conducted viral immunology research at the National Cancer Institute and Johns Hopkins University. He obtained his Bachelor's Degree in Microbiology from The Pennsylvania State University and his Master's Degree in Microbiology/Virology from Hood College.

Michael Sadick received his B.A. in biology from Johns Hopkins, in Baltimore, and his MS and Ph.D. in immunology from University of Washington in Seattle. He worked as research faculty at UCSF Medical Center for five years. Following his work at UCSF Medical Center, Michael then worked for 10 years (1991 - 2001) at Genentech in South San Francisco as a Senior Scientist in the Bioassay Group supporting Pharmaceutical Science efforts (Phases I - III). Michael was recruited to Eli Lilly and Co. as a Research Advisor in 2001 to help lead biotechnology efforts, leading the Bioassay Groups, Molecular Biology and Virology in support of Phase I-III projects, as well as providing guidance for commercial bioassay testing, all on a global level, working with FDA and EMEA regulatory agencies. In 2007, Michael joined Aptuit, a CRO in Kansas City, MO, as a Senior Manager in the Large Molecule Analysis and Characterization (LMAC) division.

Schedule for Both Workshops

8:00
Registration and Coffee

9:00
Workshops Begin

10:30-11:00
Networking Refreshment Break with Poster and Exhibit Viewing

12:30-1:30
Luncheon in Poster and Exhibit Hall

1:30
Workshops Resume

3:30-4:00
Networking Refreshment Break with Poster and Exhibit Viewing

5:00
Close of Workshop

メインカンファレンス - 2012年5月1日, 火曜日

7:00
Registration and Coffee

8:00
Welcome and Chairperson's Opening Remarks
Laureen E. Little, Ph.D., Principal Consultant, Quality Services; Editor and Publisher, BioQuality

Featured Presentation

8:15
Update on the USP Chapters on Biological Assays
The USP chapters on biological assay development, validation, and analysis have undergone final review prior to publication in USP NF. Comments received from industry and FDA have been addressed in the final chapters. This talk will give an overview of the chapters, highlighting both the practical and statistical recommendations. The chapters will be contrasted to other regulatory guidances on analytical methods.
Timothy Schofield, M.A., Managing Director, Arlenda USA

Dealing with Animal Potency Assays

8:55
Lessons Learned: How to Develop a Well-Controlled Animal Potency Assay for QC Release and Stability
The animal potency assay was designed and refined to balance the dynamic range, product specification, and number of animals used. In addition, the assay variability was identified and controlled.
Hongran Stone, Ph.D., Senior Director, Revance Therapeutics, Inc.

9:35
Networking Refreshment Break with Poster and Exhibit Viewing

9:55
Challenges in Establishing Vaccine Potency
An assessment of vaccine potency is necessary to predict clinical effectiveness from lot to lot and insure safety and efficacy. Assays designed to access vaccine potency are by necessity indirect and often rely on in vivo animal models or in vitro bioassays. The challenge is establishing a correlate between the in vitro and in vivo models that effectively addresses the mechanism of action and is acceptable to the regulatory agencies. This is compounded by the complexity of the vaccine that may contain multiple antigens in addition to an excipient or adjuvant. Animal models that respond to the vaccine are ideal; however in vitro assessment is necessary to routinely evaluate manufacturing consistency, stability, and strength. An approach to an in vitro potency assay is discussed in relation to the challenges of establishing an in vivo correlate, stability indicating properties, and vaccine complexity.
Leonard Blackwell, Ph.D., Principal Scientist, BioTherapeutics Pharmaceutical Sciences, Pfizer

10:35
Development of a Mouse Relative Potency Test
Abstract unavailable at press date.
Jamie Bird, M.Sc., Supervisor, Emergent BioSolutions

11:15
Validation of a Multiplexed Serology Assay for the Measurement of Specific IgG Antibodies to DTaP Antigens for Concomitant Vaccine Trials
Hear a case study of validation of a multiplex serology assay (DTP-6 IgG) designed to simultaneously measure IgG antibody levels to six DTaP vaccine antigens serum samples. The DTaP antigens included in the assay are PTx, FHA, PRN, and FIM 2/3 of Bordetella pertussis, DTd of Corynebacterium diphtheriae, and TTd of Clostridium tetani. Validation parameters that were assessed included sensitivity, limits of quantitation, ruggedness, precision, dilutability, specificity, selectivity and accuracy.
Katie Matys, M.S., Research Scientist, PPD Vaccines and Biologics Lab

11:55
Luncheon in Poster and Exhibit Room

The Evolving Art of Measuring Antibodies in Serum

1:00
Implementing Electrochemiluminescence and Flow Cytometry Based Blocking Antibody Assays for the Clinical Development of Biotherapeutics
Bioassay or blocking assays are commonly used to determine the ability of Anti-Drug Antibody (ADA) to neutralize biological effect of the drug. To determine whether ADA blocked binding of drug to the receptor or ligand expressed on cell surface, Flow ctyometry and ECL based methods were employed during clinical development of two biotherapeutics. This presentation will cover the challenges during implementation of such bioassays in routine clinical testing.
Jaya Goyal, Ph.D., Principal Investigator, Biogen Idec

1:40
Challenges that are Unique to the Development of Cell-Based Neutralizing Antibody Assays
Immunogenicity concerns for biologics necessitate the need for functional assays to detect neutralizing antibodies in patient matrix that can impact safety and efficacy. While cell-based assays are the preferred format for neutralizing antibody (NAb) assays, they present unique technical challenges due to the effect of matrix components. A case study that highlights some of the challenges faced in the development of a NAb assay will be presented.
Renuka C. Pillutla, Ph.D., Associate Director, Bristol-Myers Squibb

Potency Assays for Multi-Functional Antibody Products

2:20
Chairperson's Remarks
Xu-Rong Jiang, M.D., Ph.D., Associate Director, MedImmune

2:30
Assessment and Control of the Effector Functions of Therapeutic Antibodies: Position Paper Co-Authored by Members of Working Group Representing MedImmune, Genentech, Biogen Idec, Merck, Eli Lilly, and Amgen
The presentation will provide an overview of the white paper on Fc effector function of therapeutic antibodies published in February 2011 (Nature Reviews Drug Discovery 10, 101-111). A summary of the current knowledge of antibody Fc functionality, a strategy for assessing the effector functions of different classes of therapeutic antibodies (including Fc fusion proteins) and a proposed path for routine testing and controls for manufacturers of antibody products will be covered.
Svetlana Bergelson, Ph.D., Associate Director, Biogen-Idec

3:10
Challenges Associated with the Functional Testing of Therapeutic Antibodies
Case studies for the set up and optimization of functional assays such as Antibody-Dependent Cell-Mediated Cytotoxicity (ADCC) as well as a Compliment-Dependent Cytotoxicity (CDC) for therapeutic antibodies will be presented. In addition to these MOA assays, the set up and validation of a flow cytometric binding assay according to ICH Q2(R1) guidelines will be presented using Rituximab as an example.
Ulrike Herbrand, Ph.D., Scientific Officer, Bioassays, Charles River Biopharmaceutical Services GmbH, Germany

3:50
Networking Refreshment Break with Poster and Exhibit Viewing

4:20
Fast and Quantitative Bioassays for Monitoring Fab & Fc Functionalities of Therapeutic Antibody
Abstract unavailable at press date.
Xu-Rong Jiang, M.D., Ph.D., Associate Director, MedImmune

5:00
Challenges in Potency Assay Development for Antibody Maytansinoid Conjugates
Abstract unavailable at press date.
Sonia Connaughton, Ph.D., Senior Scientist, ImmunoGen

5:40
Identification and Biological Characterization of a Recombinant Fusion Protein Product-Variant
Abstract unavailable at press date.
Jun Kim, Associate Scientist, MedImmune

6:20
Close of Tuesday Sessions

メインカンファレンス - 2012年5月2日, 水曜日

7:00
Morning Coffee

8:00
Welcome and Chairperson's Opening Remarks
Sally Seaver, Ph.D., President, Seaver Associates LLC

Featured Presentations

8:10
Ten-Year Review of Potency Assays from an FDA Reviewer's Perspective
A bioassay (or an in vitro potency assay) is a critical component of the control systems that monitor consistency and stability of a manufactured biological product. Potency assays used at early stages of product development may not be the same as those used during late stage product development or for licensure - often there is a need to modify or change the assay to meet additional FDA requirements. This presentation is aimed at providing an overview of some of the Agency observations, experiences and expectations regarding bioassay development over the last decade.
Gerald Feldman, Ph.D., Research Biologist, CDER, US FDA

8:50
Bioassay Design
Bioassay designs are constrained by practical considerations, statistical principles, and variation in biological materials. Good design, lab technique, and analyses combine to yield high performance bioassays. Recent simulations illustrate the impact of design and analysis on bioassay performance over useful ranges of potency and variation (both within and between assays).
David Lansky, Ph.D., President, Precision BioAssay

9:30
Networking Refreshment Break

How Consistent is your Assay?

9:55
ELISA Methods in Quality Control: Development, Monitoring and Validation
Enzyme-linked immunosorbent assays (ELISAs) are commonly used in the Quality Control of biopharmaceuticals. Their application includes the control of the depletion of process related impurities as well as the identification, quantitation or potency determination of biological test substances. This talk provides assistance for defining key parameters in assay development, evaluation of assay performance and method validation by considering specifically the intended use of the assay to fulfill scientific and regulatory requirements.
Thomas Waerner, Ph.D., Head Cell & Molecular Biology, Boehringer Ingelheim RCV GmbH & Co KG, Germany

10:35
Bioassays: When Less Is More
Abstract unavailable at press date.
Kevin Brooks, Ph.D., Biostatistician, Emergent BioSolutions

11:15
Measuring Comparability of Potency Assay Results Between Development (Non-GMP) and Manufacturing (GMP) Laboratories
During the life of a product the potency assay goes through progressive phases from development to the validation of its use for a release assay. These phases usually occur in different laboratories, with a transfer of the assay from the development laboratory to the manufacturing laboratory. To ensure a successful transfer, it is important that both laboratories obtain comparable assay results. We used a blinded panel of specimens and common critical reagents to perform assay testing in three laboratories involved in assay transfer. Concordance, Altman-Bland Agreement and Precision analyses were performed on quantifiable assay results.
Janet L. Lathey, Ph.D., Director, Emergent BioSolutions

11:55
Lunch on your own

Assay Components: The Devil is in the Details

1:15
Reference Recharacterization for Potency Assays Using Replicate Testing in Four-Parameter Logistic Model
Clinical laboratories utilize various reference standards during testing for potency assays. Two types of references are used: International reference standards or in-house standards. The international reference standards are bought from WHO, CBER, NIBSC, etc. Very often clinical laboratories prepare new reference lots to be used for testing because the lot is depleted or has reached the expiration date. In order to be used, the new reference needs to be re-characterized, i.e., the potency of the new lot shall be within specifications when compared to the old lot, the reference standard, to determine whether it is appropriate to switch the bioassay standard lot to the new lot. This paper describes reference recharacterization study design for potency assay using four-parameter logistic model.
Eloi Kpamegan, Ph.D., MSF, Director, Novavax, Inc.

1:55
Maintaining Bioanalytical Methods in a Regulated Environment
Our BioAnalytical Assays department is currently evaluating various assay maintenance methods, activities and practices in an effort to better harmonize initial assay validation with long-term assay maintenance, and to better characterize assay performance over time. It is therefore important that analytical methods function both accurately and consistently. The following is a test case which demonstrates an alternative approach to experimental set-up, data analysis, and result interpretation when performing the following assay maintenance activities: 1) Reagent incorporation. 2) Long term reagent stability determination. 3) Monitoring long term assay performance. 4) Anticipating possible future performance issues based upon past data.
Bartek Bossak, Research Associate, Genentech, Inc.

2:35
Qualification of Reagents for Use in Viral Serological Neutralization Assays
The quality of reagents dictates the performance of cell-based assays and control of these reagents is important to ensure the reproducibility and consistency of the assay. The qualification of reagents used in serological neutralization assays, including viruses, cells, fetal bovine serum, cell culture medium, primary antibodies, secondary antibodies, and assay quality controls are described. The methods discussed here have been successfully applied to a variety of serological neutralization assays using viruses such as paramyxoviruses, orthomyxoviruses and flaviviruses.
Tatyana Timiryasova, Ph.D., Scientist, Sanofi Pasteur, Inc.

3:15
Networking Refreshment Break

Technology Workshop

3:45
Development of a Bioluminescent Cell-Based Bioassay to Measure Fc Effector Functionality in Antibody-Dependent Cellular Cytotoxicity
We have developed an alternative bioassay to quantify potency of Fc effector function in ADCC of monoclonal antibodies bound to target cells. The bioluminescent reporter assay has good precision and accuracy, and is stability -indicating. It differentiates well between biological activities of preparations of antibody drug with small differences in glycosylation that affect Fc effector activity in ADCC.
Terry Surowy, Ph.D., Research Manager, Promega Corporation

Developing MultiProduct Host Cell Protein Assays

4:15
Host Cell Protein Characterization for Bioprocess and Product Quality Improvement
Host cell proteins (HCPs) are among the major biomanufacturing process-related impurities and are considered as CQA (critical quality attributes) by regulatory agencies. HCPs must be closely monitored for downstream purification steps and final drug product to ensure process consistency and product safety. Although ELISA has been the most common method for HCP quantification, one of the major drawbacks of HCP ELISA is assay accuracy since no single available ELISA assay kit has demonstrated to contain antibodies capable of detecting all the HCPs in CHO based biologics production process. In this presentation, orthogonal methods such as 2D-silver/western, 2D-DIGE and LCMSMS were used to achieve comparative study of identity of HCP standard used in Cygnus HPC ELISA (Cygnus 3G) with HCPs from three in-house null CHO cell lines.
Rong-Rong Zhu, Senior Scientist, EMD Millipore

4:55
Quantitation of Host Cell Proteins in Biopharmaceutical Processes: Successes and Challenges
At Biogen Idec, Host Cell Proteins (HCPs) are measured with in-house multi-product HCP assays using the ECL MSD platform. Presented here is our assay development strategy and a case study of an issue encountered during qualification of several products produced in Chinese Hamster Ovary (CHO) cells using the in-house assay.
Catherine Ramsey, Ph.D., Scientist, Biogen Idec

5:35
Close of Conference