

Symposium: Monday | Main Conference: Monday | Tuesday | Wednesday
Deploying Business Process Excellence in Biologics Manufacturing
Next Generation Process in a New Biotechnological Facility
Amgen's Perspective on Manufacturing of the Future
Symposium: Monday | Main Conference: Monday | Tuesday | Wednesday
Enabling Flexible FacilitiesStrategic Decisions for Enabling Flexible Facilities
8:30
Chairperson's Opening Remarks
Sourav K. Kundu, Ph.D., Director, Process Development, Amgen New, Unpublished Data
8:45
Case
A Risk-Based, Scientific Approach to Multi-Product OperationsStudy Many biologics manufacturing facilities produce multiple products. This requires rapid and cost effective changeovers in between product campaigns in order to preserve capacity and control costs. This talk will describe ImClone's risk-based, scientific approach to multi-product operations and product changeovers in its multi-product manufacturing facility. This facility produces materials from multiple cell lines for both clinical and commercial use. Todd D. Winge, Vice President, Biologics Manufacturing, Process Engineering, and Logistics, ImClone Systems, a wholly owned subsidiary of Eli Lilly and Company New, Unpublished Data
9:15
Case
Incorporation of Disposable Technology Platforms into Existing Biopharmaceutical FacilitiesStudy Hospira is involved in the development and manufacture of high quality biosimilar products. This presentation will focus on the challenges and benefits of deploying multiple manufacturing platforms within the same facility, with a focus on case studies describing specific issues and solutions. The comparative costs, space utilization considerations, product development benefits and quality implications of these competing manufacturing platforms will be discussed. Meera M. Verma, Ph.D., Director, Site Operations, Global Biologics R&D, Hospira, Australia New, Unpublished Data
9:45
Case
Flexible Manufacturing Facility Using Disposable TechnologyStudy Hear Biogen Idec's case study on their flexible manufacturing strategy, development design, and regulatory experience with disposable facilities. Lynn Conley, Associate Director, Technical Development, Biogen Idec
10:15
Networking Refreshment Break, Exhibit and Poster Viewing
10:45
Case
Small Scale Monoclonal Antibody Manufacturing Sourcing: Financial Analysis and Decision-Making Process for CMO vs. In-House ManufacturingStudy Manufacturing of small scale biologics drug substance for early stage clinical trials presents unique challenges when balancing between costs and meeting tight clinical trial timelines. This presentation discusses a case study of the Make vs. Buy analysis for small-scale manufacturing of clinical monoclonal antibody clinical material. Manufacturing costs, timelines and optimization of the internal manufacturing network are considered. Polina Rapoport, Site Manager, Pharma Technical Manufacturing Development, Genentech, Inc.
11:15
The Reality of Closed Single Use Processing: Maximizing your Gray Space
As has been the case with the advent of any new manufacturing technology, the immortal allure of closed processing has raised interest in what advantages single use technology may provide. The presentation will discuss some of the facts and myths of closed processing and how single use technologies enable or hinder the implementation of an entirely closed manufacturing capability. Parrish Galliher, President and Chief Technology Officer, Xcellerex, Inc.
11:45
Technology Workshop
IBC's Technology Workshops offer supplier and service companies the opportunity to present product and service offers directly to the audience at the conference. For further information on sponsoring a Technology Workshop, please contact Sherry Johnson at (508) 614-1451 or sjohnson@ibcusa.com.
12:15
Luncheon in Exhibit and Poster Hall
Scale Up and Guidance for Implementation
1:40
Chairperson's Remarks
Adam Goldstein, Principal Scientist, Genentech, Inc.
1:45
Approaches to the Use of Disposables for Clinical Manufacturing at Alexion's Rhode Island Manufacturing Facility (ARIMF)
Manufacture of Alexion's diverse product pipeline requires multiple manufacturing processes. This necessitates a flexibility manufacturing facility. Historical use of disposables at ARIMF and new opportunities under consideration will be discussed. A cost/benefit comparison of select disposables to fixed equipment will also be presented. This comparison will consider material costs, shelf life, volume flexibility, scheduling constraints, and product impact risk reduction. Alfred W. Boyle, Ph.D., Director, Technical and Clinical Manufacturing Services, Alexion Pharmaceuticals New, Unpublished Data
2:15
The Introduction of Disposables into Drug Product Operations on a Large Scale Basis
Disposables have been utilized in the biopharmaceutical industry to increase efficiency and reduce manufacturing cost. Disposable use in drug substance manufacturing processes has matured from buffer bags to fully disposable unit operations. Until recently, most filling operations were done with standard equipment. The presentation discusses new technologies and implementation strategies that will bring the cost and efficiency benefits of disposables to drug product manufacturing. Kellen Mazzarella, Engineer 2, Pharmaceutical Processing and Technology Development, Genentech, Inc.
2:45
Technology Workshop
IBC's Technology Workshops offer supplier and service companies the opportunity to present product and service offers directly to the audience at the conference. For further information on sponsoring a Technology Workshop, please contact Sherry Johnson at (508) 614-1451 or sjohnson@ibcusa.com.
3:15
Refreshment Break and Last Chance for Poster and Exhibit Viewing
Panel Discussion
4:00
Update on Industry Approaches towards Harmonization of Data Sources Regarding Disposables
Moderator: Paul B. McCormac, Ph.D., Senior Manager, Biomanufacturing Sciences Group, Pfizer Global Manufacturing Introduction to the Discussion
Industry Data Sources Website: A Collection of Industry Abstracts of Single-Use and Disposable Documents and Articles - A Collaborative Effort by ISPE, BPE, BPSA and PDA
Learn about the benefits of an online directory where industry professionals can access white papers, technical reports and documents, and articles relating to implementation, disposal of ROI, validation, and other key issues concerning the conversion to single-use / disposable processes. Representing ISPE Disposables Group: Ken Baker, CEO, NewAge Industries / AdvantaPure Adam Goldstein, Principal Scientist, Genentech, Inc.
Development of a Quality Agreement Template for Single-use Suppliers and Users
Using established templates developed by FDA for contract biological manufacturing, by IPAC-RS for OINDP manufacturing, and SOCMA for bulk pharmaceutical manufacturing, the BPSA has undertaken to develop a Quality Agreement Template for single-use manufacturing that will aid suppliers and users in establishing formal quality agreements. An update on ELSIE activities will also be provided. Representing BPSA: Jerold Martin, Senior Vice President, Scientific Affairs, Pall Life Sciences; Chairman, Bio-Process Systems Alliance
PDA Task Force for Single Use Systems, Presents a Technical Report Overview
The lack of a roadmap and best practices for the implementation of single use technologies in pharmaceutical manufacturing has been a recognized challenge within the industry. The Parenteral Drug Association has developed a technical document establishing a framework by which organizations can establish a manufacturing strategy for implementing single use technologies with special consideration for their individual needs, goals and competencies. Robert Repetto, Director, External Affairs, BioTherapeutics Pharmaceutical Sciences, Pfizer Audience Interactive Discussion
Panelists will include presenters listed above as well as:
Representing ASME-BPE: Ted Hutton, Business Development Manager, Arkema Inc.; Chairman, ASME BPE Polymer Material (PM)
5:30
Close of Tuesday Sessions
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Biomanufacturing ExcellenceContinuous Processing
8:30
Chairperson's Remarks
Rick Johnston, Co-Director, Center for Biopharmaceutical Operations, University of California, Berkeley
8:45
Can Continuous Purification of Biopharmaceuticals Become a Reality?
Most biopharmaceutical products are manufactured using "tried and true" batch processing methods, which are effective but inherently less capital-efficient than continuous processing methods. Adoption of continuous processing approaches presents challenges, including regulatory uncertainties and the design and complexity of conventional continuous-processing equipment. This talk will focus on approaches that may be used to address these challenges and realize implementation of continuous processing technologies for biopharmaceutical manufacturing. Thomas C. Ransohoff, Vice President, BioProcess Technology Consultants, Inc. New, Unpublished Data
9:15
Case
Stepping into the Future Continuously - Working towards an Integrated Antibody Purification ProcessStudy To address the inefficiencies associated with traditional batch-based protein purification processes, it is desirable to integrate individual downstream unit operations into a single continuous paradigm. This presentation will focus on the use of emerging technologies to construct a continuous, disposable bioprocess specifically focused on the integration of the initial steps in a platform CHO-based antibody purification process. Mark A. Brower, Ph.D., Senior Research Chemical Engineer, Biologics New and Enabling Technologies, Merck & Co., Inc. Panel Discussion
9:45
Continuous Processing Sponsored by:
Moderator: Thomas C. Ransohoff, Vice President, BioProcess Technology Consultants, Inc. Panelists: Mark Brower, Ph.D., Senior Research Chemical Engineer, Biologics New and Enabling Technologies, Merck & Co., Inc. Jon Petrone, Vice President, Technical Services, Pall Life Sciences Additional panelists to be announced Sponsored by
10:15
Networking Refreshment Break, Exhibit and Poster Viewing
Technology Workshop
10:45
Achieving High Concentration Antibody Formulations using Single-Pass TFF
Single-pass TFF technology can be used to concentrate protein solutions to high levels in a single pump pass. The technology results in more compact systems than traditional TFF due to its reduced flow rate requirements and simple control methods. This presentation will focus on performance data for the concentration of antibody solutions to >200 g/L with high product recovery. Jon Petrone, Vice President, Technical Services, Pall Life Sciences Sponsored by Continuous Improvements to Improve Speed, Cost Savings and CompetitivenessChairperson: Peter Latham, President, Latham BioPharm Group New, Unpublished Data
11:15
Case
Process Adaptations and Improvements in Commercial Biologics Manufacturing for Increased Robustness and Risk MitigationStudy Applying new technologies driven out of development in new and existing manufacturing processes and assets becomes more important to increase efficiency, mitigate risk (financial & supply chain risk) without compromising quality. A case study focusing on necessary process adaptations due to facility fit and the implementation of several new technologies (e.g. HTST, disposables) will be presented and discussed in this presentation. Michael Pohlscheidt, Ph.D., EMBA International SCM, Associate Director, Manufacturing Sciences and Technology, Oceanside Product Operations, Genentech, Inc. New, Unpublished Data
11:45
Case
Strategies for the Development and Manufacturing of BiosimilarsStudy The availability of biosimilars is one of the obvious solutions to increase the accessibility of protein therapeutics for patients and to lower the healthcare cost for the societies. The strategies of developing and manufacturing biosimilars with high quality and low cost to meet the requirements will be presented. Judy Chou, Ph.D., Vice President, Research and Development, Tanvex Biologics Inc.
12:15
Luncheon in Exhibit and Poster Hall
Supply Chain Risk Mitigation
1:40
Chairperson's Remarks
Myles Marcus, Vice President, Supply Chain Management, Dendreon Corporation
1:45
Supply Chain Risk and Sole Sourcing: Survey Results and Lessons from Other Industries
Lean supply chain efforts in many industries have resulted in firms moving towards sole sourcing arrangements. By eliminating redundancy, a key risk mitigation tool, these arrangements lead to a need for alternative risk management approaches. In this presentation, we explore results of our ongoing survey of biopharmaceutical supply chain risks, and discuss lessons learned from our work with other industries. Phil Kaminsky, Ph.D., Professor; Director, Initiative for Research in Biopharmaceutical Operations, Industrial Engineering and Operations Research, University of California, Berkeley
2:15
Mitigating the Impact of Raw Materials: A Risk-Based Approach
Raw materials constitute one of many factors that can influence the successful and consistent performance of a biopharmaceutical manufacturing process. Such raw materials can significantly impact process outputs, such as: product quality and safety, productivity, process consistency and impurity profiles. This overview provides a systematic, risk based approach to managing raw materials throughout a product lifecycle. Paul Lewus, Ph.D., Principal Engineer, Product and Process Engineering, Amgen Inc.
2:45
Technology Workshop
IBC's Technology Workshops offer supplier and service companies the opportunity to present product and service offers directly to the audience at the conference. For further information on sponsoring a Technology Workshop, please contact Sherry Johnson at (508) 614-1451 or sjohnson@ibcusa.com.
3:15
Refreshment Break and Last Chance for Poster and Exhibit Viewing
Risk Management Approaches to Process Design and Technology TransferChairperson: Rick Johnston, Ph.D., Executive Director, CELDI Center for Research in Biopharmaceutical Operations, University of California at Berkeley New, Unpublished Data
4:00
Case
Prediction of Mammalian Cell-Culture Performance and Product Quality Attributes with Analytical Measurements of Raw Material IngredientsStudy Raw materials and media, cell-cultures and product quality attributes are characterized with analytical spectroscopy and multivariate calibration models. Their correlations are quantified and investigated if one can obtain information for raw material lot screening, consistency increase of cell-culture performance, and productivity increase. Preliminary data indicates possibility of paradigm shift for cell-culture operation from "recipe-based" to "process control." Seongkyu Yoon, Ph.D., Assistant Professor, Chemical Engineering and Massachusetts Biomanufacturing Center Director, University of Massachusetts, Lowell Andrew Christie, Ph.D., Principal Scientist, SAFC Biosciences New, Unpublished Data
4:30
Case
Advanced Process Control: Discrete Data Multivariate Models for Chromatography MonitoringStudy Characterizing the relationship between input and output variables of chromatography operations is critical to process monitoring, optimization and ultimately, prediction. This presentation discusses Biogen Idec's strategy for chromatography analysis and monitoring using key process parameter discrete data. This approach leverages the power of multivariate analysis and process knowledge to enhance process understanding and improved process performance. Robert A. Genduso, Scientist II, Manufacturing Sciences, Biogen Idec
5:00
Biomanufacturing Excellence in Early Phase Clinical Manufacturing
The application of manufacturing excellence concepts in early stage clinical manufacturing enables efficient technology transfer and improved organizational learning. This presentation will review some of key concepts employed at HGS and their impact on technology transfer. Justin R. Horvath, Senior Project Coordinator, Technical Services, Human Genome Sciences
5:30
Close of Tuesday Sessions
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Symposium: Monday | Main Conference: Monday | Tuesday | Wednesday
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